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Lightweight Design of Aluminum Alloy Power Battery Bracket Based on Level Set Method
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Jian Li1, 2, Mingliang Han2, Zhibin Sun2, Guangming Lu2
Automobile Technology & Material | 2025, (2) : 34 - 41
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Automobile Technology & Material | 2025, (2): 34-41
Original article
Lightweight Design of Aluminum Alloy Power Battery Bracket Based on Level Set Method
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Jian Li1, 2, Mingliang Han2, Zhibin Sun2, Guangming Lu2
Affiliations
  • 1 Weiqiao Guoke (Binzhou) Science and Engineering Industry Technology Research Institute Co., Ltd., Binzhou 256600
  • 2 Guoke Qingjin (Binzhou) Material Technology Co., Ltd., Binzhou 256600
Published: 2025-02-20 doi: 10.19710/J.cnki.1003-8817.20240188
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With the aluminum bracket of a new energy vehicle power battery as the research object, the level set method is employed to perform topological optimization on the power battery bracket. During the optimization process, factors such as structural stiffness, strength, fatigue, and dynamic safety are comprehensively considered. The optimization results are interpreted and the structure is reshaped to obtain a new structure that meets the requirements. The reshaped structure undergoes sensitivity analysis to identify sections requiring optimization. Through topology optimization, a reasonable cross-sectional shape is obtained, and the optimized structure is verified to ensure performance enhancement. Upon comparison, the optimized power battery bracket exhibits a 5.9 Hz increase in first-order modal compared to the original structure, with an overall stiffness improvement of 18.2%. The results for stiffness, strength, and random vibration are superior to the original structure. Fatigue analysis indicates that the damage to the new structure is less than 1, indicating its superiority over the original structure. Additionally, the weight of the optimized battery bracket is reduced from 209 kg to 180 kg, representing a weight reduction ratio of 13.8%.

Level set method  /  Lightweight  /  Power battery bracket  /  Aluminum alloy
Jian Li, Mingliang Han, Zhibin Sun, Guangming Lu. Lightweight Design of Aluminum Alloy Power Battery Bracket Based on Level Set Method[J]. Automobile Technology & Material, 2025 , (2) : 34 -41 . DOI: 10.19710/J.cnki.1003-8817.20240188
Year 2025 volume Issue 2
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doi: 10.19710/J.cnki.1003-8817.20240188
  • Online Date:2025-11-12
  • Published:2025-02-20
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    1 Weiqiao Guoke (Binzhou) Science and Engineering Industry Technology Research Institute Co., Ltd., Binzhou 256600
    2 Guoke Qingjin (Binzhou) Material Technology Co., Ltd., Binzhou 256600
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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