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Development and Application of Heat-Treatment Free Aluminum Alloy for Integrated Die-Casting
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Xin Zhang, Honglei Gao, Wei Li, Zhipeng Guo, Chenglin Xu
Automobile Technology & Material | 2025, (1) : 23 - 29
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Automobile Technology & Material | 2025, (1): 23-29
Original article
Development and Application of Heat-Treatment Free Aluminum Alloy for Integrated Die-Casting
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Xin Zhang, Honglei Gao, Wei Li, Zhipeng Guo, Chenglin Xu
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  • FAW Jiefang Automobile Co., Ltd., Changchun 130011
Published: 2025-01-20 doi: 10.19710/J.cnki.1003-8817.20240370
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To obtain high-performance heat-treated free aluminum alloys, 3 kinds of Al-Si based heat-treated free aluminum alloys with different composition ratios are designed by adjusting the mass fractions of each element in the alloy. The melting temperature range, structure phase composition, fracture morphology, tensile and fatigue performance of 3 kind of alloys are analyzed by using Differential Scanning Calorimeter (DSC), metallographic microscope, scanning electron microscope, tensile testing machine and electromagnetic resonance fatigue testing machine. The results show that 2# alloy has good casting fluidity, metallographic structure, comprehensive strength and toughness properties and casting manufacturability, with a melting temperature range of 55 ℃, the tensile strength, yield strength and elongation rate at break are 303 MPa, 153 MPa and 11.3%, respectively. The average axial tensile compressive fatigue strength at 1×107 cycles is 125 MPa, which is superior to the fatigue performance of AlSi9Cu3 (Fe) die-casting alloy commonly applied in the automotive industry.

Heat-treatment free aluminum alloy  /  High vacuum die-casting  /  Mechanical properties  /  Microstructure
Xin Zhang, Honglei Gao, Wei Li, Zhipeng Guo, Chenglin Xu. Development and Application of Heat-Treatment Free Aluminum Alloy for Integrated Die-Casting[J]. Automobile Technology & Material, 2025 , (1) : 23 -29 . DOI: 10.19710/J.cnki.1003-8817.20240370
Year 2025 volume Issue 1
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doi: 10.19710/J.cnki.1003-8817.20240370
  • Online Date:2025-11-12
  • Published:2025-01-20
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    FAW Jiefang Automobile Co., Ltd., Changchun 130011
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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