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Development and Verification of Low Cost Dashboard Panel Stamping Process
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Liang Chen, Wei Liu, Xiaolin Li, Mengyao Li, Zhaowen Li
Automobile Technology & Material | 2025, (8) : 17 - 23
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Automobile Technology & Material | 2025, (8): 17-23
Development and Verification of Low Cost Dashboard Panel Stamping Process
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Liang Chen, Wei Liu, Xiaolin Li, Mengyao Li, Zhaowen Li
Affiliations
  • GAC R&D Center, Guangzhou 511434
Published: 2025-08-20 doi: 10.19710/J.cnki.1003-8817.20250040
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In order to realize the lightweight of auto body, the traditional one-piece BIW dashboard panel is designed into two parts (the upper one and the lower one) with different thickness. According to the typical features of the front dashboard panel, namely the arch shape of the evacuation area of the wheel cover, this paper proposes shallow drawing plus reshaping to simplify stamping process and greatly improve material utilization rate. In order to address the issues of corrugation of dashboard upper panel, insufficient stiffness of single part and poor welding of evacuation area of the wheel cover, the paper verifies the feasibility of shallow drawing plus reshaping through stamping CAE analysis, stamping physical production and welding quality verification. The cost saving advantage of split-type front dashboard panel is confirmed by the cost accounting of the whole process chain (stamping, welding, coating). Finally the low-cost front dashboard panel is put into mass production with shallow drawing plus reshaping process.

BIW  /  Dashboard panel  /  Stamping  /  Material utilization rate  /  Forming simulation
Liang Chen, Wei Liu, Xiaolin Li, Mengyao Li, Zhaowen Li. Development and Verification of Low Cost Dashboard Panel Stamping Process[J]. Automobile Technology & Material, 2025 , (8) : 17 -23 . DOI: 10.19710/J.cnki.1003-8817.20250040
Year 2025 volume Issue 8
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doi: 10.19710/J.cnki.1003-8817.20250040
  • Online Date:2025-10-29
  • Published:2025-08-20
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    GAC R&D Center, Guangzhou 511434
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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