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Research on Fatigue Analysis of Welded Structures Based on the Structural Stress Method
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Xiaodong Zhang, Shaopu Sun, Jiahuan Zhang, Danhui Zhu, Yuanyuan Zhu, Lijia Xu
Automobile Technology & Material | 2026, (10) : 42 - 53
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Automobile Technology & Material | 2026, (10): 42-53
Research on Fatigue Analysis of Welded Structures Based on the Structural Stress Method
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Xiaodong Zhang, Shaopu Sun, Jiahuan Zhang, Danhui Zhu, Yuanyuan Zhu, Lijia Xu
Affiliations
  • BYD Auto Co., Ltd., Xi’an 710119
Published: 2026-10-20 doi: 10.19710/J.cnki.1003-8817.20260251
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To address the difficulty in accurately assessing the fatigue life of welded structures, a multi-fatigue-parameter coupled equivalent structural stress evaluation method is adopted. Based on material constitutive relations, mechanical principles, and numerical analysis, an original algorithm for the fatigue life assessment of welded structures is developed, and a quantitative mapping relationship between equivalent structural stress and fatigue damage under multiaxial stress states is established. By combining multi-channel quasi-static superposition technology and integrating rainflow counting and the Miner cumulative damage model, fatigue simulation analysis software suitable for engineering applications is developed through independent programming. A welding simulation case validates the good mesh insensitivity of the software, effectively solving the technical problem of mesh-size sensitivity in traditional industry simulation methods. Through systematic simulation benchmarking of fatigue failure cases, it is demonstrated that the proposed analysis method can accurately predict the fatigue failure risk of welded structures, and the fatigue life prediction accuracy is substantially improved compared with traditional industry simulation methods.

Welds  /  Fatigue life  /  Damage  /  Equivalent structural stress
张晓东, 孙少璞, 张佳欢, 祝丹晖, 朱院院, 徐立佳. 基于结构应力法的焊接结构疲劳分析技术研究. 汽车工艺与材料, 2026 , (10) : 42 -53 . DOI: 10.19710/J.cnki.1003-8817.20260251
Xiaodong Zhang, Shaopu Sun, Jiahuan Zhang, Danhui Zhu, Yuanyuan Zhu, Lijia Xu. Research on Fatigue Analysis of Welded Structures Based on the Structural Stress Method[J]. Automobile Technology & Material, 2026 , (10) : 42 -53 . DOI: 10.19710/J.cnki.1003-8817.20260251
Year 2026 volume Issue 10
63
12
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doi: 10.19710/J.cnki.1003-8817.20260251
  • Online Date:2026-10-29
  • Published:2026-10-20
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    BYD Auto Co., Ltd., Xi’an 710119
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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