收藏切换
Control Strategy and Failure Model Development of High Elongation Metal Necking Simulation
收藏切换
Zhigao He, Ting Li, Qingyang Huang, Ruidie Zhu, Qinghu Kong
Automobile Technology & Material | 2026, (10) : 23 - 32
Less
收藏切换
Automobile Technology & Material | 2026, (10): 23-32
Control Strategy and Failure Model Development of High Elongation Metal Necking Simulation
Full
Zhigao He, Ting Li, Qingyang Huang, Ruidie Zhu, Qinghu Kong
Affiliations
  • BYD Auto Industry Co., Ltd., Shenzhen 518000
Published: 2026-10-20 doi: 10.19710/J.cnki.1003-8817.20260239
Outline
收藏切换

To address the issues of insufficient simulation accuracy for nonlinear large deformation and fracture induced by premature necking in numerical simulations of high-elongation metals, as well as prediction deviations in the failure behavior of the spot weld heat-affected zone, an SHS & linear extrapolation necking control strategy is proposed based on Considère instability theory. The modified Mohr-Coulomb (MMC) failure surface for DC03 base metal is established via mechanical tests under multiple stress states. Combined with parameter inversion technology, the failure parameters of the generalized incremental stress-state-dependent damage model for the spot weld heat-affected zone are calibrated, and verification is conducted through full-vehicle crash simulations. The results show that the numerical necking strain of DC03 material is delayed by 0.103 with a substantial efficiency improvement; the average peak error of spot weld failure simulation reaches 3.3%; the full-vehicle simulation can accurately reproduce the deformation and failure behaviors of both the base metal and the spot weld heat-affected zone. This scheme enables intelligent control of necking points, and significantly improves the accuracy of full-vehicle crash simulation and the prediction precision of structural performance boundaries.

High elongation metal  /  Failure model  /  Hardening criteria  /  HAZ
何志高, 李婷, 黄庆洋, 朱瑞蝶, 孔庆虎. 高延伸率金属数值颈缩控制策略与失效模型开发. 汽车工艺与材料, 2026 , (10) : 23 -32 . DOI: 10.19710/J.cnki.1003-8817.20260239
Zhigao He, Ting Li, Qingyang Huang, Ruidie Zhu, Qinghu Kong. Control Strategy and Failure Model Development of High Elongation Metal Necking Simulation[J]. Automobile Technology & Material, 2026 , (10) : 23 -32 . DOI: 10.19710/J.cnki.1003-8817.20260239
Year 2026 volume Issue 10
56
7
Cite this Article
BibTeX
Article Info
doi: 10.19710/J.cnki.1003-8817.20260239
  • Online Date:2026-10-29
  • Published:2026-10-20
Article Data
Affiliations
History
Affiliations
    BYD Auto Industry Co., Ltd., Shenzhen 518000
References
Share
https://castjournals.cast.org.cn/joweb/qcgyycl/EN/10.19710/J.cnki.1003-8817.20260239
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT