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Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy
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Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao
Automobile Technology & Material | 2026, (8) : 33 - 38
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Automobile Technology & Material | 2026, (8): 33-38
Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy
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Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao
Affiliations
  • National Key Laboratory of Advanced Vehicle Integration and Control, Changchun 130013
Published: 2026-08-20 doi: 10.19710/J.cnki.1003-8817.20260136
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To investigate the mechanical properties and failure modes of Self-Piercing Riveted (SPR) joints between steel sheets of varying strength grades and THAS cast aluminum alloy, quasi-static comparative tests are conducted under different overlap configurations and loading conditions. The results indicate that sound SPR joint quality is achieved through appropriate process design and optimized rivet-die selection, with the minimum residual bottom thickness and left/right interlock values remaining within acceptable limits. For qualified SPR joints, the peak loads under cross-tension, combined shear-tension, cross-tension peeling, and lap-shear loading conditions all increase with rising steel sheet strength, while the dominant failure mode transitions progressively from steel-side failure to aluminum-side failure. Under cross-tension loading, the peak load follows a descending order: pure cross-tension, combined shear-tension, and cross-tension peeling. Additionally, the lap-shear strength of single-rivet joints with linear overlap exceeds that of spot-welded joints employing steel sheets of equivalent grade.

Self-piercing riveting  /  Mechanical properties  /  Failure Modes
张华, 张林阳, 刘博洋, 齐丹, 杨清竹, 赵心桥. 不同钢板与THAS铸铝自冲铆接力学性能及失效形式研究. 汽车工艺与材料, 2026 , (8) : 33 -38 . DOI: 10.19710/J.cnki.1003-8817.20260136
Hua Zhang, Linyang Zhang, Boyang Liu, Dan Qi, Qingzhu Yang, Xinqiao Zhao. Mechanical Properties and Failure Modes of Self-Piercing Riveted Joints Between Steel Sheets and THAS Cast Aluminum Alloy[J]. Automobile Technology & Material, 2026 , (8) : 33 -38 . DOI: 10.19710/J.cnki.1003-8817.20260136
Year 2026 volume Issue 8
150
33
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doi: 10.19710/J.cnki.1003-8817.20260136
  • Online Date:2026-09-23
  • Published:2026-08-20
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    National Key Laboratory of Advanced Vehicle Integration and Control, Changchun 130013
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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