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Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames
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Yilong Hui, Long Zhai, Yingying Song, Binbin Hao
Automobile Technology & Material | 2026, (9) : 36 - 42
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Automobile Technology & Material | 2026, (9): 36-42
Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames
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Yilong Hui, Long Zhai, Yingying Song, Binbin Hao
Affiliations
  • CITIC Dicastal Co., Ltd., Qinhuangdao 066011
Published: 2026-09-20 doi: 10.19710/J.cnki.1003-8817.20260019
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To evaluate the bolt-connection reliability of the integrated aluminum alloy frame for commercial vehicles, this study adopts a systematic method including torque statistics after fatigue test, Brinell hardness test of mounting surfaces, ultimate torque verification test of threaded connection pairs, and anti-loosening test under road load spectrum. The results show that after 1.5×105 cycles of sinusoidal fatigue loading, the residual-torque retention rates of all critical connection points are higher than 70%; the hardness of mounting surfaces ranges from 65 to 115 HBW with uneven distribution and an average value of about 86.5 HBW. The equivalent Brinell hardness is converted from test data obtained using an impact ball with a diameter of 3 mm and an impact energy of 11 mJ, and the connection point of the lower control arm has the lowest hardness; the safety factors for M12~M18 bolt connections are no less than 1.55; under road-load-spectrum loading, the maximum attenuation rates of torque and axial force are 15.3% and 14.9%, respectively.

Integrated aluminum alloy frame  /  Bolt connection reliability  /  Residual torque  /  Hardness measurement  /  Loosening resistance test
回义龙, 翟龙, 宋盈盈, 郝斌斌. 铝合金一体化车架螺栓连接可靠性评价. 汽车工艺与材料, 2026 , (9) : 36 -42 . DOI: 10.19710/J.cnki.1003-8817.20260019
Yilong Hui, Long Zhai, Yingying Song, Binbin Hao. Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames[J]. Automobile Technology & Material, 2026 , (9) : 36 -42 . DOI: 10.19710/J.cnki.1003-8817.20260019
Year 2026 volume Issue 9
171
35
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doi: 10.19710/J.cnki.1003-8817.20260019
  • Online Date:2026-09-24
  • Published:2026-09-20
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    CITIC Dicastal Co., Ltd., Qinhuangdao 066011
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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