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CAE Evaluation Method for Failure of Small Size Fillet Feature Lines of Door Panels
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Guochao Deng, Kai Lin, Binbo You, Mengyao Li, Zihao Li
Automotive Engineer | 2024, (11) : 37 - 42
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Automotive Engineer | 2024, (11): 37-42
CAE Evaluation Method for Failure of Small Size Fillet Feature Lines of Door Panels
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Guochao Deng, Kai Lin, Binbo You, Mengyao Li, Zihao Li
Affiliations
  • GAC Automotive Research & Development Center, Guangzhou 511434
Published: 2024-11-15 doi: 10.20104/j.cnki.1674-6546.20240064
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In order to solve the problem of difficulty in Computer Aided Engineering (CAE) evaluation of forming failure of small fillet feature line, for a door outer panel with such feature, AutoForm was used to control the material inflow by adjusting the drawbead, and four kinds of door outer panel models with different forming states are obtained. Meanwhile, the forming condition and practical stamping condition with and without thickness stress are analyzed respectively. The results show that the forming limit of small size fillet feature line is reduced due to the influence of thickness stress, and uneven plastic deformation will occur in further forming, so the traditional formability CAE evaluation method is not suitable for small size fillet feature lines. Finally, a CAE method for evaluating the formability of small fillet feature lines combined with slippage is proposed, that is, when the slippage is less than 5mm and the thickness reduction rate and maximum nonlinear failure value meet the requirements, it can be considered that there is no formability risk of small fillet feature lines.

Door  /  Small radius feature lines  /  Stamping  /  CAE  /  Failure
Guochao Deng, Kai Lin, Binbo You, Mengyao Li, Zihao Li. CAE Evaluation Method for Failure of Small Size Fillet Feature Lines of Door Panels[J]. Automotive Engineer, 2024 , (11) : 37 -42 . DOI: 10.20104/j.cnki.1674-6546.20240064
Year 2024 volume Issue 11
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doi: 10.20104/j.cnki.1674-6546.20240064
  • Online Date:2025-11-25
  • Published:2024-11-15
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  • Revised:2024-03-05
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    GAC Automotive Research & Development Center, Guangzhou 511434
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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