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Analysis of Engine Intake Manifold Support Fracture and Optimization
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Zhen Wang, Yuchun Zhang, Wenhui Li, Li He
Automotive Engineer | 2024, (2) : 34 - 38
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Automotive Engineer | 2024, (2): 34-38
Analysis of Engine Intake Manifold Support Fracture and Optimization
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Zhen Wang, Yuchun Zhang, Wenhui Li, Li He
Affiliations
  • Ningbo Geely Royal Engine Components Co., Ltd., Ningbo 315336
Published: 2024-02-15 doi: 10.20104/j.cnki.1674-6546.20220115
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This paper analyzed the cause of a 1.5 L naturally aspirated engine’s intake manifold mounting support cracking in bench test and design was optimized. The electron microscope analysis results show that fatigue cracks exist on the fracture surface of the failed support, and the main cause of the support cracking is found to be the resonance caused by the large vibration at the far end of the intake manifold through engine bench vibration test and test boundary checking. The material of the support was adjusted from SUH409L to QT500, simulation calculations and experimental verification were conducted on the new support, and no cracking was found on the new support.

Intake manifold bracket  /  Fatigue cracking  /  Failure analysis
Zhen Wang, Yuchun Zhang, Wenhui Li, Li He. Analysis of Engine Intake Manifold Support Fracture and Optimization[J]. Automotive Engineer, 2024 , (2) : 34 -38 . DOI: 10.20104/j.cnki.1674-6546.20220115
Year 2024 volume Issue 2
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Article Info
doi: 10.20104/j.cnki.1674-6546.20220115
  • Online Date:2025-11-25
  • Published:2024-02-15
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  • Revised:2022-12-19
Affiliations
    Ningbo Geely Royal Engine Components Co., Ltd., Ningbo 315336
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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