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BIW Lightweight Design of Multi-Purpose Truck Based on Multidisciplinary Optimization
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Li Han1, Chunlin Ma2, Ying Liu3, Jianyong Wang1, Haipeng Li1
Automotive Engineer | 2023, (2) : 22 - 29
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Automotive Engineer | 2023, (2): 22-29
BIW Lightweight Design of Multi-Purpose Truck Based on Multidisciplinary Optimization
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Li Han1, Chunlin Ma2, Ying Liu3, Jianyong Wang1, Haipeng Li1
Affiliations
  • 1 Tianjin Jinliyan Automotive Engineering Technology Co., Ltd., Tianjin 300384
  • 2 China National Heavy Duty Truck Group, Jinan 250100
  • 3 FAW-Volkswagen Automobile Co., Ltd., Changchun 130011
Published: 2023-02-15 doi: 10.20104/j.cnki.1674-6546.20220071
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In order to explore the lightweight space of multi-purpose truck body, multidisciplinary optimization was carried out in three dimensions of performance, quality and cost. With the multi-purpose truck Body-In-White (BIW) as the research object, 46 design variables were selected, covering 1 680 sample points at 73 part thickness levels, and the optimal Latin hypercube method was used to conduct the experimental design of bending torsional stiffness, mode frequency, mass, and cost, to obtain the sensitivity of the part’s contribution to the BIW performance, and to establish a second-order polynomial response surface approximation model. Specifically, three groups of optimization solutions were formulated to maintain the basic performance level of the original body, the allowable stiffness decreased by 10%, and the modal fluctuation was 2 Hz; the allowable stiffness decreased by 20%, and the modal fluctuation was 4 Hz. The Pointer automatic optimizer was used to optimize the design with the minimum mass as the objective function. The results show that three optimization solutions can reduce the mass by 14.63 kg, 20.37 kg and 25.78 kg respectively.

Multi-purpose truck  /  Body-In-White (BIW)  /  Lightweight  /  Multidisciplinary Optimization
Li Han, Chunlin Ma, Ying Liu, Jianyong Wang, Haipeng Li. BIW Lightweight Design of Multi-Purpose Truck Based on Multidisciplinary Optimization[J]. Automotive Engineer, 2023 , (2) : 22 -29 . DOI: 10.20104/j.cnki.1674-6546.20220071
Year 2023 volume Issue 2
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doi: 10.20104/j.cnki.1674-6546.20220071
  • Online Date:2025-11-25
  • Published:2023-02-15
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  • Revised:2022-11-28
Affiliations
    1 Tianjin Jinliyan Automotive Engineering Technology Co., Ltd., Tianjin 300384
    2 China National Heavy Duty Truck Group, Jinan 250100
    3 FAW-Volkswagen Automobile Co., Ltd., Changchun 130011
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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