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Crash Simulation Optimization of Automotive Sill Beams Based on Machine Learning
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Jiayuan Liu, Hongwei Peng, Guanrong Gu
Automotive Engineer | 2025, (6) : 41 - 48
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Automotive Engineer | 2025, (6): 41-48
Special Topic on 2024 International Conference of Vehicle Safety and Intelligent Transportation
Crash Simulation Optimization of Automotive Sill Beams Based on Machine Learning
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Jiayuan Liu, Hongwei Peng, Guanrong Gu
Affiliations
  • Altair Engineering Software (Shanghai) Co., Ltd., Shanghai 200040
Published: 2025-06-15 doi: 10.20104/j.cnki.1674-6546.20240371
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The resrearch aims of the paper is to improve the optimization efficiency of the automobile sill beam, and address the challenges of optimization such as the limited energy absorption of the sill extrusion aluminum under the condition of the side column collision, long iterative cycle of explicit solution in the simulation and the high requirements of the manufacturing process. A collision model is established based on an SUV model, and the Design Of Experiment (DOE) analysis is made with sill beam thickness as variables, resulting in 144 groups of valid design data are obtained. A Reduced-Order Model (ROM) is formed by deep learning methods(Rapidminer, romAI) and used as the alternative model of optimization and simulation. The results of CAE simulation verifies that accuracy of romAI reaches more than 95% in optimization and the solution speed is increased by more than 40 times under the limited data, which greatly shortens the R&D cycle.

Machine learning  /  Reduced Order Model (ROM)  /  Automobile sill beam  /  Optimization simulations
Jiayuan Liu, Hongwei Peng, Guanrong Gu. Crash Simulation Optimization of Automotive Sill Beams Based on Machine Learning[J]. Automotive Engineer, 2025 , (6) : 41 -48 . DOI: 10.20104/j.cnki.1674-6546.20240371
Year 2025 volume Issue 6
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doi: 10.20104/j.cnki.1674-6546.20240371
  • Online Date:2025-11-10
  • Published:2025-06-15
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  • Revised:2025-02-11
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    Altair Engineering Software (Shanghai) Co., Ltd., Shanghai 200040
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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