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Ultrasound-assisted negative pressure crystallization of ammonium sulfate: Synergistic effects and intensification mechanisms
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Qian Zhanga, b, Guang Fuc, Shuo Xub, Dongbin Wanga, b, Thiquynhxuan Lea, b, *, Libo Zhanga, b, **
Particuology | 2026, 115 : 401 - 414
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Particuology | 2026, 115: 401-414
Ultrasound-assisted negative pressure crystallization of ammonium sulfate: Synergistic effects and intensification mechanisms
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Qian Zhanga, b, Guang Fuc, Shuo Xub, Dongbin Wanga, b, Thiquynhxuan Lea, b, *, Libo Zhanga, b, **
Affiliations
  • aState Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, 650093, China
  • bFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, China
  • cYunnan Chihong Zinc and Germanium Co., Ltd., Qujing, 655011, China
Published: 2026-08-10 doi: 10.1016/j.partic.2026.06.003
Outline
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Although negative pressure crystallization of ammonium sulfate can mitigate low yield and long processing time in atmospheric pressure crystallization, it still faces challenges in enhancing crystallization efficiency and achieving a uniform crystal size distribution. To address these issues, this study proposed an ultrasound-assisted negative pressure crystallization technique. Under optimized conditions (pH = 7, 300 rpm, 80 ℃, 45 min, 180 W, 0.03 MPa), the yield increased by 27.64 g and the direct yield improved by 36.80% compared with negative pressure crystallization. XRD and FTIR confirmed that this process maintained the crystal structure of ammonium sulfate while enhancing crystallinity. Mechanistic studies revealed that, compared with negative pressure crystallization, the synergistic effect of ultrasound narrowed the metastable zone width (MSZW) by approximately 33%, lowering the nucleation energy barrier. Ultrasound cavitation generated numerous bubbles, providing heterogeneous nucleation sites and localized supersaturation driving forces, which jointly accelerated nucleation and reduced the solid-liquid transition time by 35.7%. Furthermore, compared with the negative pressure crystallization system, the ultrasonic negative pressure crystallization reduced the solution viscosity by 5.7%, enhancing mass transfer and crystal growth. Ultimately, ultrasound-assisted negative pressure crystallization produced crystals with more uniform size and more regular morphology, offering important theoretical insights for improving ammonium sulfate crystallization processes.

Ultrasound  /  Negative pressure crystallization  /  Synergistic intensification  /  Ammonium sulfate
Qian Zhang, Guang Fu, Shuo Xu, Dongbin Wang, Thiquynhxuan Le, Libo Zhang. Ultrasound-assisted negative pressure crystallization of ammonium sulfate: Synergistic effects and intensification mechanisms[J]. Particuology, 2026 , 115 : 401 -414 . DOI: 10.1016/j.partic.2026.06.003
  • National Foreign Experts Program of China(H20250152)
  • Yunnan Province Key R&D Plan(202403AK140009)
  • Yunnan Fundamental Research Project(202501BN070001-010)
Year 2026 volume 115 Issue 0
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67
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Article Info
doi: 10.1016/j.partic.2026.06.003
  • Receive Date:2026-04-07
  • Online Date:2026-08-20
  • Published:2026-08-10
Article Data
Affiliations
History
  • Received:2026-04-07
  • Revised:2026-05-06
  • Accepted:2026-06-06
Funding
National Foreign Experts Program of China(H20250152)
Yunnan Province Key R&D Plan(202403AK140009)
Yunnan Fundamental Research Project(202501BN070001-010)
Affiliations
    aState Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, 650093, China
    bFaculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, 650093, China
    cYunnan Chihong Zinc and Germanium Co., Ltd., Qujing, 655011, China

Corresponding:

* State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, 650093, China. E-mail addresses: (T. Le)
** State Key Laboratory of Complex Non-ferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, 650093, China. (L. Zhang).
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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