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Analysis of abnormal collision fault of coupling during startup of diesel generator set
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Kairui Xu1, Shizhe Song1, 2, Bing Yan1, Yan Huang1, Chunrong Hua1
Transactions of CSICE | 2025, 43(6) : 559 - 568
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Transactions of CSICE | 2025, 43(6): 559-568
Analysis of abnormal collision fault of coupling during startup of diesel generator set
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Kairui Xu1, Shizhe Song1, 2, Bing Yan1, Yan Huang1, Chunrong Hua1
Affiliations
  • 1.School of Mechanical Engineering,Southwest Jiaotong University,Chengdu 610031,China
  • 2.Taihang Laboratory,Chengdu 610299,China
Published: 2025-11-25 doi: 10.16236/j.cnki.nrjxb.202506062
Outline
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In order to investigate the abnormal collision fault of piecewise stiffness spring-damper coupling in the transmission system of a diesel generator set during the startup,a dynamic model of the transmission system considering coupling collision was established. Based on the model,the fault mechanism and diagnosis method were studied,and the scheme to eliminate the fault was proposed. First,the frequency characteristics of measured torsional vibration signals of the transmission system during the startup of the unit were analyzed. Combined with the torsional vibration modal characteristics calculated by the free vibration of the transmission system,it was confirmed that the collision occured between the driving and driven ends of the coupling when the unit passes the critical speed during the startup. Next,the stress of the key part(intermediate plate) of the coupling during the collision between the driving end and the driven end of the coupling was further studied. It is found that the maximum stress of the intermediate plate of the coupling reaches 325MPa,which exceeds the fatigue limit of 225MPa for the intermediate plate material,resulting in the fracture of the intermediate plate of the coupling. Then,a dynamic model of the transmission system considering coupling collision was established,the mechanism of abnormal coupling collision fault during the startup of the diesel generator set was studied,and the influencing factors such as stiffness and damping were analyzed. Finally,a scheme of replacing the original coupling was proposed and verified by experiments,and the problem of abnormal collision fault of coupling was solved.

diesel generator set  /  coupling  /  piecewise stiffness  /  abnormal collision fault
徐凯锐, 宋世哲, 闫兵, 黄燕, 华春蓉. 柴油发电机组起动过程联轴器异常碰撞故障分析. 内燃机学报, 2025 , 43 (6) : 559 -568 . DOI: 10.16236/j.cnki.nrjxb.202506062
Kairui Xu, Shizhe Song, Bing Yan, Yan Huang, Chunrong Hua. Analysis of abnormal collision fault of coupling during startup of diesel generator set[J]. Transactions of CSICE, 2025 , 43 (6) : 559 -568 . DOI: 10.16236/j.cnki.nrjxb.202506062
Year 2025 volume 43 Issue 6
14
4
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Article Info
doi: 10.16236/j.cnki.nrjxb.202506062
  • Receive Date:2025-04-15
  • Online Date:2026-11-04
  • Published:2025-11-25
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  • Received:2025-04-15
  • Revised:2025-07-02
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    1.School of Mechanical Engineering,Southwest Jiaotong University,Chengdu 610031,China
    2.Taihang Laboratory,Chengdu 610299,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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