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Analysis of Particle Stress and Settlement Patterns in the Ceramsite Layer of Molten Salt Tank Foundations
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Yao HUANG1, 2, Yuanjiong LIU1, 2, Yuanbing LI3, 4, Liang HU5
Chinese Quarterly of Mechanics | 2025, 46(3) : 749 - 760
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Chinese Quarterly of Mechanics | 2025, 46(3): 749-760
Analysis of Particle Stress and Settlement Patterns in the Ceramsite Layer of Molten Salt Tank Foundations
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Yao HUANG1, 2, Yuanjiong LIU1, 2, Yuanbing LI3, 4, Liang HU5
Affiliations
  • 1.Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
  • 2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering (Wuhan University of Science and Technology), Wuhan 430081, Hubei, China
  • 3.National Key Laboratory of Advanced Refractory Materials, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
  • 4.Joint Laboratory of New Refractory Technology for Iron and Steel Industry, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
  • 5.Dongfang Boiler Co. Ltd., Dongfang Electric Group, Chengdu 611000, Sichuan, China
Published: 2025-09-25 doi: 10.15959/j.cnki.0254-0053.2025.03.016
Outline
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In the process of energy storage and power generation in molten salt tanks, the ceramic particle layer at the bottom of the tank plays a critical role in load-bearing and thermal insulation. Under cyclic loading, analyzing the effects of particle compression, flow, and contact stress on the overall settlement of the ceramic particle layer provides an important basis for design. In this study, the Hertz-Mindlin contact model in EDEM software was employed to establish a discrete element particle simulation model for the ceramic particle layer at the bottom of the molten salt tank. Simulations were conducted for the compaction backfill process and full-tank working conditions, and a comparative analysis was performed to investigate the effects of pre-compaction processes and particle size distribution on the compression settlement and maximum equivalent stress of the ceramic particles, as well as the influence of randomness in discrete element analysis results. The results indicate that for a ceramic particle layer height of 1.6 m and a particle size range of 5~20 mm, adopting a segmented compaction backfill process under a 50 000-ton tank load results in a maximum internal particle stress of 18.1~21.8 MPa and an overall settlement of 20.44~29.6 mm. As the particle size increases, the maximum stress decreases, with a maximum stress of 12 MPa observed for particle sizes of 15~20 mm. However, the settlement increases significantly, reaching 184 mm. Therefore, a wide particle size distribution range is beneficial for reducing settlement. Considering these factors comprehensively, the optimal configuration is a particle size range of 5~20 mm with a segmented and repeated pre-compaction process. Accounting for the influence of particle randomness, the maximum stress of the ceramic particle layer is 23.16 MPa, and the maximum settlement is 23.5 mm, meeting the design requirements.

discrete element  /  molten salt tank energy storage power generation  /  ceramide layer  /  settlement amount  /  EDEM
Yao HUANG, Yuanjiong LIU, Yuanbing LI, Liang HU. Analysis of Particle Stress and Settlement Patterns in the Ceramsite Layer of Molten Salt Tank Foundations[J]. Chinese Quarterly of Mechanics, 2025 , 46 (3) : 749 -760 . DOI: 10.15959/j.cnki.0254-0053.2025.03.016
Year 2025 volume 46 Issue 3
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Article Info
doi: 10.15959/j.cnki.0254-0053.2025.03.016
  • Receive Date:2025-06-09
  • Online Date:2026-03-24
  • Published:2025-09-25
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  • Received:2025-06-09
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Affiliations
    1.Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
    2.Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering (Wuhan University of Science and Technology), Wuhan 430081, Hubei, China
    3.National Key Laboratory of Advanced Refractory Materials, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
    4.Joint Laboratory of New Refractory Technology for Iron and Steel Industry, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China
    5.Dongfang Boiler Co. Ltd., Dongfang Electric Group, Chengdu 611000, Sichuan, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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