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Experimental study on enhanced oil-water separation performance of high water‑cut produced fluid by novel agglomeration components
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Yongxing ZHANG1, 2, 3, Jun TIAN1, Yonghu ZHANG4, Xiaoqin XIONG1, 3, Xiaoling CHEN1, 2, 3, Moutong ZHANG1, Ziteng WANG1
Fluid Machinery | 2026, 54(6) : 17 - 24
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Fluid Machinery | 2026, 54(6): 17-24
Experimental study on enhanced oil-water separation performance of high water‑cut produced fluid by novel agglomeration components
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Yongxing ZHANG1, 2, 3, Jun TIAN1, Yonghu ZHANG4, Xiaoqin XIONG1, 3, Xiaoling CHEN1, 2, 3, Moutong ZHANG1, Ziteng WANG1
Affiliations
  • 1School of Petroleum Engineering,China University of Petroleum (Beijing) at Karamay,Karamay 834000,China
  • 2College of Mechanical and Transportation Engineering,China University of Petroleum (Beijing),Beijing 102249,China
  • 3Xinjiang Key Laboratory of Multi‑Medium Pipeline Safe Transportation,Karamay 834000,China
  • 4Oil Production Technology Research Institute (Supervision Company),Xinjiang Oilfield Company,Karamay 834000,China
Published: 2026-06-30 doi: 10.3969/j.issn.1005-0329.2026.06.003
Outline
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Aiming at the problems of low pre‑separation efficiency and unsatisfactory oil-water separation performance for high water‑cut produced fluid,a grid‑type coalescing component was designed based on theoretical analysis of oil‑droplet motion and coalescence behavior to increase the rising velocity of oil droplets and enhance the overall separation performance.Comparative experiments were carried out to systematically evaluate the separation performance of four configurations:separator without coalescing inserts,parallel perforated corrugated‑plate,parallel serpentine‑plate,and the proposed grid‑type coalescing component,under various operating temperatures and residence times.The experimental results demonstrate that at an inlet temperature of 35 ℃ and a residence time of 20 min,the oil content at the aqueous‑phase outlet decreases by 79%~88.4% after installing coalescing inserts.Specifically,the grid‑type coalescing component reduces the aqueous‑phase outlet oil content to 174 mg/L,which considerably outperforms conventional components and satisfies the requirements for subsequent water treatment.As the temperature rises from 25 ℃ to 35 ℃,the separation performance of all separators is improved,and the grid‑type coalescing component achieves the largest reduction (76.8%) in outlet oil content.Balancing separation performance and energy consumption,30  ℃ is identified as the optimal operating temperature.Prolonging the residence time can further boost separation efficiency;the improvement is most pronounced for the grid‑type coalescing component.During 60  min continuous operation,the aqueous‑phase outlet oil content stabilizes at approximately 257 mg/L,the water content at the oil‑phase outlet remains at 29%,and the overall separation efficiency reaches up to 99.8%,exhibiting favorable stability for continuous operation.This novel coalescing component can substantially improve the separation efficiency and operational stability for high water‑cut produced fluid,offering a new technical route and theoretical support for the efficient treatment of oilfield produced fluid.

high water‑cut produced fluid  /  oil-water separation  /  agglomeration components  /  separation performanc
张永星, 田军, 张永虎, 熊小琴, 陈晓玲, 张谋桐, 王梓腾. 新型聚结构件强化高含水采出液油水分离性能试验研究. 流体机械, 2026 , 54 (6) : 17 -24 . DOI: 10.3969/j.issn.1005-0329.2026.06.003
Yongxing ZHANG, Jun TIAN, Yonghu ZHANG, Xiaoqin XIONG, Xiaoling CHEN, Moutong ZHANG, Ziteng WANG. Experimental study on enhanced oil-water separation performance of high water‑cut produced fluid by novel agglomeration components[J]. Fluid Machinery, 2026 , 54 (6) : 17 -24 . DOI: 10.3969/j.issn.1005-0329.2026.06.003
Year 2026 volume 54 Issue 6
87
27
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Article Info
doi: 10.3969/j.issn.1005-0329.2026.06.003
  • Receive Date:2025-11-25
  • Online Date:2026-10-22
  • Published:2026-06-30
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History
  • Received:2025-11-25
  • Revised:2026-06-05
Affiliations
    1School of Petroleum Engineering,China University of Petroleum (Beijing) at Karamay,Karamay 834000,China
    2College of Mechanical and Transportation Engineering,China University of Petroleum (Beijing),Beijing 102249,China
    3Xinjiang Key Laboratory of Multi‑Medium Pipeline Safe Transportation,Karamay 834000,China
    4Oil Production Technology Research Institute (Supervision Company),Xinjiang Oilfield Company,Karamay 834000,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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