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Topology optimization design of pneumatic actuator bracket for control valve based on variable density method
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Jiaoshan HAO1, 3, Jiahui YONG1, 3, Weibo WANG3, 4, Zhiqiang ZHOU1, 3, Lifang ZHANG2, 3, 4
Fluid Machinery | 2026, 54(6) : 58 - 66
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Fluid Machinery | 2026, 54(6): 58-66
Topology optimization design of pneumatic actuator bracket for control valve based on variable density method
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Jiaoshan HAO1, 3, Jiahui YONG1, 3, Weibo WANG3, 4, Zhiqiang ZHOU1, 3, Lifang ZHANG2, 3, 4
Affiliations
  • 1Chongqing Key Laboratory of Advanced Molding Technology for Metal Powder Materials,Chongqing 400707,China
  • 2Control Valve Industrial Design Center,Chongqing Chuanyi Control Valve Co.,Ltd.,Chongqing 400707,China
  • 3Chongqing Chuanyi Control Valve Co.,Ltd.,Chongqing 400707,China
  • 4Control Valve Research Institute,Chongqing Chuanyi Automation Co.,Ltd.,Chongqing 400707,China
Published: 2026-06-30 doi: 10.3969/j.issn.1005-0329.2026.06.008
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To meet the lightweight design requirements of nuclear power pneumatic actuator brackets,a topology optimization study was conducted on the bracket using HyperWorks software.An optimization method based on the variable density method was adopted,with the objective function of minimizing structural weight and the design variable being the material density of elements within the design domain.The optimal material distribution was solved under displacement constraints (±0.29 mm) and stress constraints (≤248 MPa).Based on the solution results,the bracket model was reconstructed,and static analysis validation and modal validation were performed.The results show that after topology optimization,the bracket weight reduction rate reached 24.22%,with the main weight reduction area being the side walls of the bracket.The maximum displacements of the bracket in the X,Y,and Z directions are all less than ±0.29 mm,and the stresses were reduced by 46.96%,53.58%,and 58.29%,respectively,compared with those before optimization.The resonance frequencies in the X,Y,and Z directions (123.3,88.3,139.28 Hz) were all much higher than the frequency requirement for nuclear power operating conditions (33 Hz),indicating that the bracket has good vibration resistance.This lightweight design method effectively improves the design efficiency of the bracket and reduces its manufacturing cost,providing a reference for the optimization of pneumatic actuator brackets with similar structures.

pneumatic actuator bracket  /  topology optimization  /  variable density method  /  lightweight design
郝娇山, 雍家惠, 王伟波, 周志强, 张丽芳. 基于变密度法的控制阀气动执行机构支架拓扑优化设计. 流体机械, 2026 , 54 (6) : 58 -66 . DOI: 10.3969/j.issn.1005-0329.2026.06.008
Jiaoshan HAO, Jiahui YONG, Weibo WANG, Zhiqiang ZHOU, Lifang ZHANG. Topology optimization design of pneumatic actuator bracket for control valve based on variable density method[J]. Fluid Machinery, 2026 , 54 (6) : 58 -66 . DOI: 10.3969/j.issn.1005-0329.2026.06.008
Year 2026 volume 54 Issue 6
89
28
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Article Info
doi: 10.3969/j.issn.1005-0329.2026.06.008
  • Receive Date:2025-10-17
  • Online Date:2026-10-22
  • Published:2026-06-30
Article Data
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History
  • Received:2025-10-17
  • Revised:2026-05-15
Affiliations
    1Chongqing Key Laboratory of Advanced Molding Technology for Metal Powder Materials,Chongqing 400707,China
    2Control Valve Industrial Design Center,Chongqing Chuanyi Control Valve Co.,Ltd.,Chongqing 400707,China
    3Chongqing Chuanyi Control Valve Co.,Ltd.,Chongqing 400707,China
    4Control Valve Research Institute,Chongqing Chuanyi Automation Co.,Ltd.,Chongqing 400707,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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