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Design of centrifugal pump performance test system based on .NET and PLC
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Zhikai ZHANG1, 2, Xiaoju LI1, 2, Chang GAO1, 2, Zhenguo MA1, 2, Zhiming WEI2, 3, Yitian SUN2, 3
Fluid Machinery | 2026, 54(5) : 64 - 70
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Fluid Machinery | 2026, 54(5): 64-70
Design of centrifugal pump performance test system based on .NET and PLC
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Zhikai ZHANG1, 2, Xiaoju LI1, 2, Chang GAO1, 2, Zhenguo MA1, 2, Zhiming WEI2, 3, Yitian SUN2, 3
Affiliations
  • 1College of Mechanical and Electrical Engineering,Qingdao Agricultural University,Qingdao 266109,China
  • 2Shandong Academy of Agricultural Machinery Sciences,Jinan 250100,China
  • 3Huang Huai Hai Laboratory of Modern Agricultural Equipment,Ministry of Agriculture and Rural Affairs,Jinan 250100,China
Published: 2026-05-30 doi: 10.3969/j.issn.1005-0329.2026.05.008
Outline
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Aiming at the problems of limited accuracy,high cost and poor real‑time performance of traditional centrifugal pump test systems,an automated test system based on Siemens S7-1500 PLC and the .NET platform was designed.The system employed high‑precision sensors and PID closed‑loop control,Breaking through the middleware limitations of traditional commercial configuration software,the system utilizes an underlying asynchronous Socket mechanism based on TCP/IP to directly interact with the PLC for lightweight data exchange,achieving a communication delay of ≤50 ms.Taking a centrifugal pump with a rated speed of 894 r/min,rated flow of 1 090 m³/h,and rated power of 221 kW as an example,the system underwent experimental validation.The results demonstrate that measurement uncertainties of all key performance parameters of the system meet Class 1 accuracy in GB/T 3216—2016.The measurement uncertainties for flow rate,head,power,rotational speed,and efficiency are ±1.06%,±1.20%,±0.91%,±0.19%,and ±1.79% respectively,all falling below their permissible limits (±2.0%,±1.5%,±1.5%,±0.5%,±2.9%).Leveraging the .NET open‑source ecosystem and modular design,it significantly reduces development and maintenance costs Furthermore,through a dependency injection (DI) decoupled design,it provides underlying architectural support for intelligent expansions,such as the native integration of ML.NET machine learning algorithms.This system combines the advantages of high precision,low latency,low cost,ease of operation,and strong scalability.This research offers a reliable integrated solution for high‑precision,low‑cost automated test of industrial pumps.

centrifugal pump  /  PLC  /  .NET  /  automated test
张智凯, 李孝举, 高畅, 马振国, 魏志明, 孙宜田. 基于.NET和PLC的离心泵性能测试系统设计. 流体机械, 2026 , 54 (5) : 64 -70 . DOI: 10.3969/j.issn.1005-0329.2026.05.008
Zhikai ZHANG, Xiaoju LI, Chang GAO, Zhenguo MA, Zhiming WEI, Yitian SUN. Design of centrifugal pump performance test system based on .NET and PLC[J]. Fluid Machinery, 2026 , 54 (5) : 64 -70 . DOI: 10.3969/j.issn.1005-0329.2026.05.008
Year 2026 volume 54 Issue 5
83
29
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Article Info
doi: 10.3969/j.issn.1005-0329.2026.05.008
  • Receive Date:2025-08-15
  • Online Date:2026-10-22
  • Published:2026-05-30
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History
  • Received:2025-08-15
  • Revised:2026-04-09
Affiliations
    1College of Mechanical and Electrical Engineering,Qingdao Agricultural University,Qingdao 266109,China
    2Shandong Academy of Agricultural Machinery Sciences,Jinan 250100,China
    3Huang Huai Hai Laboratory of Modern Agricultural Equipment,Ministry of Agriculture and Rural Affairs,Jinan 250100,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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