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Vibration over‑limit analysis and improvement of a horizontally split multistage water pump
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Xinru YAN, Wei MENG, Jun FANG, Jun FANG, Xinyu JIANG, Bingfang HUANG
Fluid Machinery | 2026, 54(3) : 110 - 118
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Fluid Machinery | 2026, 54(3): 110-118
Vibration over‑limit analysis and improvement of a horizontally split multistage water pump
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Xinru YAN, Wei MENG, Jun FANG, Jun FANG, Xinyu JIANG, Bingfang HUANG
Affiliations
  • Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
Published: 2026-03-30 doi: 10.3969/j.issn.1005-0329.2026.03.013
Outline
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To address the vibration over‑limit issue of a horizontally split multistage pump in the water intake system of a coastal city's pipeline network,vibration velocity testing and spectrum characteristic analysis were carried out using the LMS testing and analysis system.The results showed that the peak vibration velocity in the vertical direction at the non‑drive end of the pump reached 13.8 mm/s,far exceeding the limit specified in the GB/T 29531—2013 standard,posing a serious challenge to the safety and stability of the equipment.To accurately identify the root cause of the fault,a quantitative risk assessment of potential failures was conducted based on the failure mode and effects analysis (FMEA) method.Through failure mode identification,risk priority number (RPN) calculation,and screening of key fault factors,pump shaft misalignment and rotor‑stator interaction between the impeller and casing were determined to be the core causes of the excessive vibration.Accordingly,improvement measures including high‑precision shaft alignment correction,impeller hydraulic profile optimization,and clearance matching adjustment were proposed and implemented.After the improvements,the dominant vibration frequency of the pump was effectively shifted.The dominant frequency amplitudes in the horizontal and vertical directions at the non‑drive end were reduced by 52.6% and 51.5%,respectively.The vibration severity met the operational requirements for Class Ⅱ equipment specified in the GB/T 29531—2013 standard,and the equipment operating condition was significantly improved.This study provides a reference for the accurate diagnosis and efficient treatment of vibration faults in fluid machinery equipment,and holds important engineering application value for ensuring the reliable operation of urban pipeline network water intake systems.

horizontally split multistage pump  /  vibration over‑limit  /  spectrum analysis  /  failure mode and effects analysis  /  shaft alignment  /  impeller optimization
严欣茹, 孟薇, 方珺, 房俊, 江新喻, 黄秉方. 水平中开式多级水泵振动超限分析及改进. 流体机械, 2026 , 54 (3) : 110 -118 . DOI: 10.3969/j.issn.1005-0329.2026.03.013
Xinru YAN, Wei MENG, Jun FANG, Jun FANG, Xinyu JIANG, Bingfang HUANG. Vibration over‑limit analysis and improvement of a horizontally split multistage water pump[J]. Fluid Machinery, 2026 , 54 (3) : 110 -118 . DOI: 10.3969/j.issn.1005-0329.2026.03.013
Year 2026 volume 54 Issue 3
106
40
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doi: 10.3969/j.issn.1005-0329.2026.03.013
  • Receive Date:2025-12-20
  • Online Date:2026-10-22
  • Published:2026-03-30
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  • Received:2025-12-20
  • Revised:2026-02-05
Affiliations
    Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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