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Experimental study on friction and wear of coating materials for oil‑free compressor cylinders
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Yi FANG1, 2, Wenjun FAN1, 2, Shicheng LIU1, 2, Jun BAO1, 2, Huimin YAN1, 2, Fengyu LI1, 2
Fluid Machinery | 2026, 54(1) : 23 - 29
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Fluid Machinery | 2026, 54(1): 23-29
Experimental study on friction and wear of coating materials for oil‑free compressor cylinders
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Yi FANG1, 2, Wenjun FAN1, 2, Shicheng LIU1, 2, Jun BAO1, 2, Huimin YAN1, 2, Fengyu LI1, 2
Affiliations
  • 1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
  • 2State Key Laboratory of High‑end Compressor and System,Hefei 230031,China
Published: 2026-01-30 doi: 10.3969/j.issn.1005-0329.2026.01.004
Outline
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To improve the operational performance and service life of oil‑free compressors,a study on the friction and wear characteristics of the contact pair between piston rings and cylinder inner walls was conducted.Cylinder surfaces were coated with Teflon,SiC,and DLC,respectively,and filled PTFE was selected as the piston ring material for sliding friction and wear tests.The results show that the friction coefficient time series curve of the friction pair corresponding to the DLC‑coated cylinder is the most stable,with the lowest friction factor.The surface morphology of the DLC coating is favorable,and the wear rate of the piston ring is the lowest.The average friction coefficient of the friction pair corresponding to the Teflon coating is the lowest (0.074 6),but due to poor adhesion between the coating and the aluminum alloy substrate,wear is relatively severe.Both SiC and DLC coatings exhibit good adhesion to the substrate.The wear mechanism of all friction pairs is predominantly adhesive wear,with PTFE transfer films of varying morphologies formed on the surface of the counterpart during friction.Under room temperature (25 ℃) conditions,the transfer films exhibit a flaky structure,with the most complete transfer film observed on the surface of the DLC‑coated cylinder.This indicates that the DLC coating is a relatively ideal optimization solution for cylinder surfaces.The study provides a theoretical basis for the optimized design of oil‑free compressors.

oil‑free compressor  /  cylinder  /  piston ring  /  friction and wear  /  transfer film
方燚, 范文俊, 刘世成, 鲍军, 闫慧敏, 李奉誉. 无油压缩机气缸镀层材料的摩擦磨损试验研究. 流体机械, 2026 , 54 (1) : 23 -29 . DOI: 10.3969/j.issn.1005-0329.2026.01.004
Yi FANG, Wenjun FAN, Shicheng LIU, Jun BAO, Huimin YAN, Fengyu LI. Experimental study on friction and wear of coating materials for oil‑free compressor cylinders[J]. Fluid Machinery, 2026 , 54 (1) : 23 -29 . DOI: 10.3969/j.issn.1005-0329.2026.01.004
Year 2026 volume 54 Issue 1
90
28
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Article Info
doi: 10.3969/j.issn.1005-0329.2026.01.004
  • Receive Date:2025-05-17
  • Online Date:2026-10-22
  • Published:2026-01-30
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History
  • Received:2025-05-17
  • Revised:2025-10-15
Affiliations
    1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
    2State Key Laboratory of High‑end Compressor and System,Hefei 230031,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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