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Study on heat transfer-flow-reaction characteristics of 3D printed catalyst supports with different structures
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Hongwei ZOU1, Zhuangdian LIANG2, Yongdong CHEN1, Bingchuan HAN1, Gang WANG2
Fluid Machinery | 2025, 53(10) : 55 - 61
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Fluid Machinery | 2025, 53(10): 55-61
Study on heat transfer-flow-reaction characteristics of 3D printed catalyst supports with different structures
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Hongwei ZOU1, Zhuangdian LIANG2, Yongdong CHEN1, Bingchuan HAN1, Gang WANG2
Affiliations
  • 1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
  • 2Shanghai Advanced Research Institute,Chinese Academy of Sciences,Shanghai 201203,China
Published: 2025-10-31 doi: 10.3969/j.issn.1005-0329.2025.10.007
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To address the efficiency bottlenecks in in‑tube methanol reforming for hydrogen production,a design method for structured catalyst supports based on 3D printing technology was proposed.Numerical simulations of heat transfer and fluid flow were conducted at a Reynolds number (Re) of 140 to compare three channel structures:straight channels,zigzag channels,and helical channels.Taking the straight channel as the reference model,the reaction performance was thoroughly investigated,and a numerical calculation model was established (with deviations of ≤5% for methanol conversion and ≤0.6% for CO selectivity).Structural screening of the three configurations was completed via model predictions and experimental validation.Results indicate that the helical channel exhibits the highest Performance Evaluation Criterion (PEC) value of 14.7.Both methanol conversion and CO selectivity in the methanol reforming reaction increase with increasing temperature and decrease with rising volumetric flow rate.Both model predictions and subsequent screening experiments confirm that the helical channel maintains optimal performance.Specifically,experimental data show that the methanol conversion of the helical structure reaches 65.8%,which is 11.4% and 24.4% higher than that of the zigzag channel and straight channel,respectively.This study provides a theoretical basis for the design of 3D‑printed catalyst supports.

3D printing technology  /  steam reforming of methanol  /  heat transfer analysis  /  numerical analysis
邹宏伟, 梁庄典, 陈永东, 韩冰川, 王刚. 不同结构3D打印催化剂载体的传热-流动-反应特性研究. 流体机械, 2025 , 53 (10) : 55 -61 . DOI: 10.3969/j.issn.1005-0329.2025.10.007
Hongwei ZOU, Zhuangdian LIANG, Yongdong CHEN, Bingchuan HAN, Gang WANG. Study on heat transfer-flow-reaction characteristics of 3D printed catalyst supports with different structures[J]. Fluid Machinery, 2025 , 53 (10) : 55 -61 . DOI: 10.3969/j.issn.1005-0329.2025.10.007
Year 2025 volume 53 Issue 10
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.10.007
  • Receive Date:2025-01-25
  • Online Date:2026-10-20
  • Published:2025-10-31
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  • Received:2025-01-25
  • Revised:2025-07-28
Affiliations
    1Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
    2Shanghai Advanced Research Institute,Chinese Academy of Sciences,Shanghai 201203,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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