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Study on erosion performance of electric ball valves for heavy medium suspension in coal preparation plants
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Xuke ZHANG1, Mengmeng MA1, Jianbin WANG2, Kaixiong WANG2, Zhangguo WANG3, Haisheng LI3
Fluid Machinery | 2025, 53(8) : 36 - 43
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Fluid Machinery | 2025, 53(8): 36-43
Study on erosion performance of electric ball valves for heavy medium suspension in coal preparation plants
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Xuke ZHANG1, Mengmeng MA1, Jianbin WANG2, Kaixiong WANG2, Zhangguo WANG3, Haisheng LI3
Affiliations
  • 1Zhongxuan Intelligent Control (Tianjin) Technology Co.,Ltd.,Tianjin 300131,China
  • 2Guoneng Zhunneng Group Coal Processing Plant,Ordos 010300,China
  • 3School of Chemical Engineering and Technology,China University of Mining and Technology,Xuzhou 221116,China
Published: 2025-08-30 doi: 10.3969/j.issn.1005-0329.2025.08.005
Outline
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To address the erosion wear issue of electric ball valves used in heavy medium suspension transportation systems of coal preparation plants,a combined approach of numerical simulation and experimental study was adopted to investigate the formation mechanism of the erosion process.The erosion rate,erosion area,and damage distribution patterns of electric ball valves under different inlet flow velocities,particle sizes,and valve openings were analyzed.The results show that compared to particle size and valve opening,the inlet flow velocity has a more significant impact on the erosion wear of electric ball valves and is the dominant factor affecting the erosion rate.When the inlet flow velocity increases from 0.8 m/s to 1.5 m/s,the maximum erosion rate increases from 1.76×10-4 kg/(m2∙s) to 1.958×10-3 kg/(m2∙s),while the erosion area on the sphere surface expands significantly.The formation of erosion pits mainly stems from microcrack propagation and material spallation caused by high‑speed particle impact,with large‑sized particles capable of forming erosion pits 20~50 μm in diameter.By controlling the inlet flow velocity to no more than 1.0 m/s,restricting heavy medium particle size below 45 μm,and adjusting the valve opening to the optimized range of 60%~80%,the degree of spherical erosion damage can be significantly reduced,thereby effectively extending the service life of electric ball valves.This study not only provides an optimization solution for the stable operation of heavy medium suspension transportation systems but also lays a theoretical foundation for achieving precise flow control.

electric ball valve  /  erosion performance  /  coal preparation plant  /  heavy medium suspension
张旭可, 马猛猛, 王建斌, 王凯雄, 王章国, 李海生. 选煤厂重介悬浮液用电动球阀的冲蚀性能研究. 流体机械, 2025 , 53 (8) : 36 -43 . DOI: 10.3969/j.issn.1005-0329.2025.08.005
Xuke ZHANG, Mengmeng MA, Jianbin WANG, Kaixiong WANG, Zhangguo WANG, Haisheng LI. Study on erosion performance of electric ball valves for heavy medium suspension in coal preparation plants[J]. Fluid Machinery, 2025 , 53 (8) : 36 -43 . DOI: 10.3969/j.issn.1005-0329.2025.08.005
Year 2025 volume 53 Issue 8
125
49
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.08.005
  • Receive Date:2025-03-04
  • Online Date:2026-10-20
  • Published:2025-08-30
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History
  • Received:2025-03-04
  • Revised:2025-06-02
Affiliations
    1Zhongxuan Intelligent Control (Tianjin) Technology Co.,Ltd.,Tianjin 300131,China
    2Guoneng Zhunneng Group Coal Processing Plant,Ordos 010300,China
    3School of Chemical Engineering and Technology,China University of Mining and Technology,Xuzhou 221116,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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