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Technical analysis of thermal management system and core heat exchanger equipment of liquid hydrogen refueling station
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Bingchuan HAN1, Yongdong CHEN1, 2, Xiaohong WU1, Gaige YU1, Qiushuang ZHANG1, Hongwei ZOU1, Pei CHENG1, Jialiang SONG1, Yanyan LYU2
Fluid Machinery | 2025, 53(2) : 23 - 32
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Fluid Machinery | 2025, 53(2): 23-32
Technical analysis of thermal management system and core heat exchanger equipment of liquid hydrogen refueling station
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Bingchuan HAN1, Yongdong CHEN1, 2, Xiaohong WU1, Gaige YU1, Qiushuang ZHANG1, Hongwei ZOU1, Pei CHENG1, Jialiang SONG1, Yanyan LYU2
Affiliations
  • 1Hefei General Machinery Research Institute Co., Ltd., Hefei 230031, China
  • 2Shanghai Industrial Boiler Research Institute Co., Ltd., Shanghai 201114, China
Published: 2025-02-28 doi: 10.3969/j.issn.1005-0329.2025.02.004
Outline
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Given the lack of relevant research on thermal management systems and core heat exchange equipment in China, the high energy consumption, and the difficulty in realizing long-cycle and low-energy operation, the basic operation characteristics of liquid hydrogen refueling stations were first discussed, the typical process routes of various thermal management systems were sorted out, and the current technical research status and the technical characteristics were analyzed. Finally, a new thermal management system that integrates the functions of vaporization temperature regulation, mixing-heat transfer, and accumulated cooling capacity release is proposed, and the technical aspects of efficient thermal management equipment are analyzed. The total hydrogen refueling capacity of 2 000 kg/d and the maximum refueling rate of 7.2 kg/min station design objectives are also examined. The study shows that through the proposed thermal management system and heat exchanger equipment for the orderly use of energy, while reducing the heat load of the air ambient vaporizer and the footprint, 62% of the cold energy of liquid hydrogen can be recovered; Moreover, through the multi-effective use of cold energy of the hydrogen BOG, the fuel cell conditions of the whole station peak electric power consumption ≤ 100 kW can be realized. It is hoped that pertinent research can offer theoretical and technical support and promote the development and application of the hydrogen energy.

liquid hydrogen station  /  thermal management system  /  vaporization  /  precooling  /  refueling
韩冰川, 陈永东, 吴晓红, 于改革, 张秋双, 邹宏伟, 程沛, 宋嘉梁, 吕岩岩. 液氢加氢站热管理系统与核心装备技术分析. 流体机械, 2025 , 53 (2) : 23 -32 . DOI: 10.3969/j.issn.1005-0329.2025.02.004
Bingchuan HAN, Yongdong CHEN, Xiaohong WU, Gaige YU, Qiushuang ZHANG, Hongwei ZOU, Pei CHENG, Jialiang SONG, Yanyan LYU. Technical analysis of thermal management system and core heat exchanger equipment of liquid hydrogen refueling station[J]. Fluid Machinery, 2025 , 53 (2) : 23 -32 . DOI: 10.3969/j.issn.1005-0329.2025.02.004
Year 2025 volume 53 Issue 2
89
25
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.02.004
  • Receive Date:2024-02-19
  • Online Date:2026-10-15
  • Published:2025-02-28
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  • Received:2024-02-19
  • Revised:2024-11-25
Affiliations
    1Hefei General Machinery Research Institute Co., Ltd., Hefei 230031, China
    2Shanghai Industrial Boiler Research Institute Co., Ltd., Shanghai 201114, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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