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A leakage prediction method for rough surface contact seals based on the similarity principle
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Jinyuan KANG1, Qiliang WANG1, Shijun WEI2, Jun WANG1, Jianmei WANG1
Fluid Machinery | 2026, 54(4) : 90 - 99
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Fluid Machinery | 2026, 54(4): 90-99
A leakage prediction method for rough surface contact seals based on the similarity principle
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Jinyuan KANG1, Qiliang WANG1, Shijun WEI2, Jun WANG1, Jianmei WANG1
Affiliations
  • 1Heavy Machinery Engineering Research Center of the Ministry of Education,Taiyuan University of Science and Technology,Taiyuan 030024,China
  • 2Ningbo Tiansheng Seals Co.,Ltd.,Ningbo 315301,China
Published: 2026-04-30 doi: 10.3969/j.issn.1005-0329.2026.04.011
Outline
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To address the challenge of predicting leakage between grid plates of ceramic grid seal structures for hypersonic aircraft,a numerical analysis method integrating similarity principle and flow factor was proposed.A 3D rough surface model was constructed using Abaqus/RufGen and scaled up proportionally.Subsequently,smooth and rough leakage region models at the same scale were established.The flow factor was obtained through simulation calculations.Finally,by combining the leakage rate of a smooth channel at the actual size,the leakage of the rough surface contact seal was predicted.The results indicate that the similarity principle effectively correlates the leakage characteristics of models at different scales.The leakage rate is synergistically regulated by temperature,pressure ratio,and gap height.Under the extreme condition of a pressure ratio of 7 and an operating temperature of 1 200 K,the leakage rate between grid plates with a roughness of 1.2 μm is approximately 1.3 mm3/s.The flow factor decreases with increasing roughness and decreases with increasing temperature.The "gap narrowing+resistance enhancement" dual effect between grid plates with small roughness significantly reduces the leakage rate.This study provides a reference for the design of contact seals under extreme environments.

ceramic grid seal  /  leakage characteristic  /  similarity principle  /  flow factor  /  surface roughness
康金元, 王其良, 魏世军, 王军, 王建梅. 基于相似原理的粗糙表面接触密封泄漏预测方法. 流体机械, 2026 , 54 (4) : 90 -99 . DOI: 10.3969/j.issn.1005-0329.2026.04.011
Jinyuan KANG, Qiliang WANG, Shijun WEI, Jun WANG, Jianmei WANG. A leakage prediction method for rough surface contact seals based on the similarity principle[J]. Fluid Machinery, 2026 , 54 (4) : 90 -99 . DOI: 10.3969/j.issn.1005-0329.2026.04.011
Year 2026 volume 54 Issue 4
51
18
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doi: 10.3969/j.issn.1005-0329.2026.04.011
  • Receive Date:2025-10-22
  • Online Date:2026-10-22
  • Published:2026-04-30
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History
  • Received:2025-10-22
  • Revised:2026-02-10
Affiliations
    1Heavy Machinery Engineering Research Center of the Ministry of Education,Taiyuan University of Science and Technology,Taiyuan 030024,China
    2Ningbo Tiansheng Seals Co.,Ltd.,Ningbo 315301,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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