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Simulation study on erosion characteristics of U‑shaped heat exchange tube walls by particle‑containing cooling water
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Yuze SU1, Bingjie QI1, Jingzhuo SUN1, Kaixin LEI1, Tao YANG1, Peiqi LIU1, 2
Fluid Machinery | 2025, 53(11) : 90 - 98
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Fluid Machinery | 2025, 53(11): 90-98
Simulation study on erosion characteristics of U‑shaped heat exchange tube walls by particle‑containing cooling water
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Yuze SU1, Bingjie QI1, Jingzhuo SUN1, Kaixin LEI1, Tao YANG1, Peiqi LIU1, 2
Affiliations
  • 1School of Chemical Engineering,Xinjiang University,Urumqi 830017,China
  • 2School of Chemical Engineering,Dalian University of Technology,Dalian 116024,China
Published: 2025-11-30 doi: 10.3969/j.issn.1005-0329.2025.11.012
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To address the erosion wear problem of U‑shaped heat exchange tubes by particle‑containing cooling water,a solid‑liquid two‑phase flow erosion model was established based on ANSYS Fluent.Through orthogonal experiments and single‑factor analysis,the effects of inlet velocity,particle diameter,particle concentration,and tube diameter on tube wall erosion characteristics were systematically studied.The results show that inlet velocity has the most significant influence,with the maximum erosion rate increasing quadratically with velocity.When velocity increases from 1 m/s to 5 m/s,the maximum erosion position migrates from θu=30° to near θu=180°,with a service life of only 3.08 years at 5 m/s;when particle diameter increases from 0.1 mm to 0.5 mm,the erosion rate increases by 321%,and service life decreases to 17.18 years;when particle concentration increases from 0.01% to 0.03%,the erosion rate rises by 246%;increasing tube diameter can disperse the erosion area,reduce erosion rate,and extend heat exchanger life;by controlling velocity and optimizing tube diameter,the service life of U‑shaped heat exchange tubes can be significantly extended.The research provides references for optimal design of heat exchangers.

heat exchange tube  /  erosion wear  /  numerical simulation  /  U‑bend tube
苏禹泽, 齐冰杰, 孙靖卓, 雷开心, 杨涛, 刘培启. 含颗粒冷却水对U型换热管壁冲蚀特性模拟研究. 流体机械, 2025 , 53 (11) : 90 -98 . DOI: 10.3969/j.issn.1005-0329.2025.11.012
Yuze SU, Bingjie QI, Jingzhuo SUN, Kaixin LEI, Tao YANG, Peiqi LIU. Simulation study on erosion characteristics of U‑shaped heat exchange tube walls by particle‑containing cooling water[J]. Fluid Machinery, 2025 , 53 (11) : 90 -98 . DOI: 10.3969/j.issn.1005-0329.2025.11.012
Year 2025 volume 53 Issue 11
76
26
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.11.012
  • Receive Date:2025-07-12
  • Online Date:2026-10-20
  • Published:2025-11-30
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  • Received:2025-07-12
  • Revised:2025-10-25
Affiliations
    1School of Chemical Engineering,Xinjiang University,Urumqi 830017,China
    2School of Chemical Engineering,Dalian University of Technology,Dalian 116024,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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