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Study on flue gas condensation‑coupled heat transfer in bionic‑honeycomb twisted tube waste heat recovery unit
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Yong GAN, Haiting CUI, Yawei WANG, Jingru TIAN, Ning YAO, Yvxuan XIN, Haosong CHEN
Fluid Machinery | 2025, 53(11) : 75 - 83
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Fluid Machinery | 2025, 53(11): 75-83
Study on flue gas condensation‑coupled heat transfer in bionic‑honeycomb twisted tube waste heat recovery unit
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Yong GAN, Haiting CUI, Yawei WANG, Jingru TIAN, Ning YAO, Yvxuan XIN, Haosong CHEN
Affiliations
  • School of Mechanical Engineering,Hebei University of Science and Technology,Shijiazhuang 050018,China
Published: 2025-11-30 doi: 10.3969/j.issn.1005-0329.2025.11.010
Outline
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To enhance the recovery and utilization efficiency of high‑temperature flue gas waste heat in natural gas heat treatment furnaces,an efficient bionic‑honeycomb twisted tube waste heat recovery unit is proposed to deeply recover waste heat from flue gas.The study designed a waste heat recovery unit consisting of nine bionic‑honeycomb twisted tubes and conducted numerical simulations of its condensation‑coupled heat transfer process using the CFD software Fluent.By varying the volume flow rates of combustion air and flue gas,the heat transfer and resistance characteristics of the bionic‑honeycomb twisted tubes were systematically analyzed.The results show that when the flue gas and combustion air volume flow rates are 0.889,0.978 m3/s,respectively,the system achieves optimal performance,cooling the 950 ℃ flue gas to 135 ℃ while heating the combustion air to 588 ℃.Under the operating condition with a Re of 6 860 and a water vapor content of 10%,the comprehensive heat transfer and economic performance of the recovery unit are optimal,with its performance evaluation index significantly improved by approximately 25% compared to conventional circular tube heat exchangers.Due to its unique structure,the bionic‑honeycomb twisted tube waste heat recovery unit achieves efficient energy recovery through enhanced heat transfer and can be universally applied to industrial furnace flue gas waste heat recovery,providing a reliable solution for industrial energy‑saving technological transformation.

engineering heat and mass transfer  /  flue gas heat exchanger  /  condensation heat exchanger  /  numerical simulation
甘拥, 崔海亭, 王亚薇, 田景茹, 姚宁, 辛宇轩, 陈浩松. 仿蜂巢扭管余热回收器烟气冷凝耦合传热研究. 流体机械, 2025 , 53 (11) : 75 -83 . DOI: 10.3969/j.issn.1005-0329.2025.11.010
Yong GAN, Haiting CUI, Yawei WANG, Jingru TIAN, Ning YAO, Yvxuan XIN, Haosong CHEN. Study on flue gas condensation‑coupled heat transfer in bionic‑honeycomb twisted tube waste heat recovery unit[J]. Fluid Machinery, 2025 , 53 (11) : 75 -83 . DOI: 10.3969/j.issn.1005-0329.2025.11.010
Year 2025 volume 53 Issue 11
102
33
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doi: 10.3969/j.issn.1005-0329.2025.11.010
  • Receive Date:2025-06-24
  • Online Date:2026-10-20
  • Published:2025-11-30
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  • Received:2025-06-24
  • Revised:2025-10-16
Affiliations
    School of Mechanical Engineering,Hebei University of Science and Technology,Shijiazhuang 050018,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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