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Research on improvement of sealing surface in hard‑sealed ball valve based on sealing pressure
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Jingxian KONG1, Hanwei TIAN2, Zhehui MA1, Yanliang MO2, Wenqing LI3, Zhijiang JIN1, Jinyuan QIAN1
Fluid Machinery | 2025, 53(9) : 36 - 43
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Fluid Machinery | 2025, 53(9): 36-43
Research on improvement of sealing surface in hard‑sealed ball valve based on sealing pressure
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Jingxian KONG1, Hanwei TIAN2, Zhehui MA1, Yanliang MO2, Wenqing LI3, Zhijiang JIN1, Jinyuan QIAN1
Affiliations
  • 1Institute of Process Equipment,Zhejiang University,Hangzhou 310027,China
  • 2Henan Aerospace Hydraulic Pneumatic Technology Co.,Ltd.,Zhengzhou 450016,China
  • 3State Key Laboratory of Fluid Power Components & Mechatronic Systems,School of Mechanical Engineering,Zhejiang University,Hangzhou 310058,China
Published: 2025-09-30 doi: 10.3969/j.issn.1005-0329.2025.09.006
Outline
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In order to improve the sealing performance of hard‑sealed ball valve,we optimized the sealing surface according to the distribution of sealing pressure.Based on the Roth model,we calculated the leakage under uniform and U‑type sealing pressure distributions,found that there is less leakage in the uniform one.We regarded the average of sealing pressure in valid sealing zone and the proposed non‑dimensional number‑leakage index as two criteria of the sealing performance.On this basis,we separately analyzed the radius of the main sealing surface,R,and the radii of the chamfers,r1 and r2​.In the context of this study,optimal sealing performance is achieved when R matches the radius of the ball,resulting in improvements of 32.2% and 65.0% in the two evaluation criteria compared to a flat sealing surface.The edge effect can be mitigated by limiting r1​ and r2 within narrow ranges—specifically,r1=1.2~4.0 mm,and r2=0.5~2.0 mm.Beyond these ranges,a new edge effect emerges within the sealing area,leading to degraded performance.Considering both factors,the hard‑sealed ball valve exhibits peak sealing performance when R=72 mm,r1=1.2 mm,and r2=0.5 mm,with the two criteria improved by 38.5% and 66.4%,respectively.This research provides theoretical guidance for the structural design of sealing surfaces in hard‑sealed ball valves.

hard‑sealed ball valve  /  surface design  /  distribution of sealing pressure  /  leakage index  /  edge effect
孔静娴, 田捍卫, 马哲辉, 莫延亮, 李文庆, 金志江, 钱锦远. 基于密封比压分析的硬密封球阀密封形面改进研究. 流体机械, 2025 , 53 (9) : 36 -43 . DOI: 10.3969/j.issn.1005-0329.2025.09.006
Jingxian KONG, Hanwei TIAN, Zhehui MA, Yanliang MO, Wenqing LI, Zhijiang JIN, Jinyuan QIAN. Research on improvement of sealing surface in hard‑sealed ball valve based on sealing pressure[J]. Fluid Machinery, 2025 , 53 (9) : 36 -43 . DOI: 10.3969/j.issn.1005-0329.2025.09.006
Year 2025 volume 53 Issue 9
94
32
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.09.006
  • Receive Date:2024-12-02
  • Online Date:2026-10-20
  • Published:2025-09-30
Article Data
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History
  • Received:2024-12-02
  • Revised:2025-08-05
Affiliations
    1Institute of Process Equipment,Zhejiang University,Hangzhou 310027,China
    2Henan Aerospace Hydraulic Pneumatic Technology Co.,Ltd.,Zhengzhou 450016,China
    3State Key Laboratory of Fluid Power Components & Mechatronic Systems,School of Mechanical Engineering,Zhejiang University,Hangzhou 310058,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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