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Heat transfer performance of nanofluids in heat exchange tubes with internally inserted twisted tapes
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Yuxin WU1, Haitao LUO2, Liqun ZHOU2
Fluid Machinery | 2025, 53(5) : 73 - 79
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Fluid Machinery | 2025, 53(5): 73-79
Heat transfer performance of nanofluids in heat exchange tubes with internally inserted twisted tapes
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Yuxin WU1, Haitao LUO2, Liqun ZHOU2
Affiliations
  • 1PetroChina Lanzhou Petrochemical Company,Lanzhou 730060,China
  • 2College of Petrochemical Engineering,Lanzhou University of Technology,Lanzhou 730050,China
Published: 2025-05-30 doi: 10.3969/j.issn.1005-0329.2025.05.010
Outline
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To enhance the heat transfer efficiency of heat exchangers,a synergistic method combining helical twisted tapes with nanofluids is proposed,and the thermal performance of this composite enhancement approach is investigated.Using Al2O3‑H2O nanofluid as the working medium,key thermophysical properties (density,specific heat,viscosity,and thermal conductivity) are calculated based on classical nanofluid models.A 3D numerical model is established via computational fluid dynamics (CFD) to simulate flow and heat transfer characteristics in heat exchange tubes with inserted twisted tapes,validated against experimental data from literature (maximum relative error:10.9%).Comparative analysis shows that the composite nanofluid‑twisted tape configuration increases the surface heat transfer coefficient by 35.18% compared to the plain tube with pure water,albeit with a 576 Pa pressure drop increase.The study reveals coupling effects of nanoparticle volume fraction and mass flow rate:as the volume fraction rises from 0.5% to 4%,the Nusselt number (Nu) decreases from 57.1 to 51.5 due to viscosity‑induced convection suppression.When mass flow increases from 0.1 kg/s to 0.4 kg/s,the Nu number enhancement of twisted tape tubes over plain tubes expands from 4.3% to 11.7%,demonstrating synergistic mechanisms between secondary flow and nanoparticle thermal transport under high‑flow conditions.These findings provide theoretical support for designing high‑efficiency heat exchangers.

twisted tape  /  heat transfer enhancement  /  nanofluid  /  numerical simulation
吴育新, 罗海涛, 周立群. 内插扭带换热管中纳米流体的传热性能研究. 流体机械, 2025 , 53 (5) : 73 -79 . DOI: 10.3969/j.issn.1005-0329.2025.05.010
Yuxin WU, Haitao LUO, Liqun ZHOU. Heat transfer performance of nanofluids in heat exchange tubes with internally inserted twisted tapes[J]. Fluid Machinery, 2025 , 53 (5) : 73 -79 . DOI: 10.3969/j.issn.1005-0329.2025.05.010
Year 2025 volume 53 Issue 5
111
40
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.05.010
  • Receive Date:2024-10-16
  • Online Date:2026-10-20
  • Published:2025-05-30
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  • Received:2024-10-16
  • Revised:2025-03-01
Affiliations
    1PetroChina Lanzhou Petrochemical Company,Lanzhou 730060,China
    2College of Petrochemical Engineering,Lanzhou University of Technology,Lanzhou 730050,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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