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Application of reliability enhancement test technology in fault identification of electric gate valve
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Lin ZHANG1, 2, Wenbin TANG1, Jie LIU1, 3, Xiao YAN1, Li ZHAN1, Minggang LI1, Wu ZHOU2
Fluid Machinery | 2025, 53(3) : 110 - 118
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Fluid Machinery | 2025, 53(3): 110-118
Application of reliability enhancement test technology in fault identification of electric gate valve
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Lin ZHANG1, 2, Wenbin TANG1, Jie LIU1, 3, Xiao YAN1, Li ZHAN1, Minggang LI1, Wu ZHOU2
Affiliations
  • 1Nuclear Power Institute of China,Chengdu 610213,China
  • 2School of Mechanical and Electrical Engineering,University of Electronic Science and Technology of China,Chengdu 611731,China
  • 3College of Computer Science,Sichuan University,Chengdu 610065,China
Published: 2025-03-30 doi: 10.3969/j.issn.1005-0329.2025.03.014
Outline
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To investigate the reliability of electric gate valves and challenges in minor fault identification,reliability enhancement testing (RET) technology was applied to simulate valve faults under non‑destructive conditions. Response data from two typical failure modes were collected and analyzed using three machine learning methods (decision tree,random forest,gradient boosting) combined with two optimization approaches (grid search,actor‑critic reinforcement learning). Results indicate that RET effectively simulates valve sticking and jamming faults without physical damage,achieving cost‑efficient fault replication. The integration of current and vibration features significantly enhances fault recognition accuracy: normal data identification accuracy reaches 98% with random forest and gradient boosting,while fault data identification peaks at 82% using random forest and decision tree. Multi‑feature fusion improves model performance by leveraging data characteristics. Reinforcement learning boosts random forest accuracy by 21% (vibration features),15% (vibration‑current features),and 6% (current features),but degrades gradient boosting performance. Decision Tree excels in processing multi‑feature data with superior fault recognition,while random forest maintains robust performance across single and combined features. Gradient boosting exhibits instability requiring feature‑specific optimization. For industrial applications,random forest and decision tree with multi‑feature fusion are recommended to enhance classification performance. This study provides technical references for electric gate valve fault diagnosis.

electric valve  /  reliability enhancement  /  fault simulation  /  fault identification
张林, 汤文斌, 刘杰, 闫晓, 湛力, 李明刚, 周吴. 可靠性强化试验技术在电动闸阀故障识别中的应用. 流体机械, 2025 , 53 (3) : 110 -118 . DOI: 10.3969/j.issn.1005-0329.2025.03.014
Lin ZHANG, Wenbin TANG, Jie LIU, Xiao YAN, Li ZHAN, Minggang LI, Wu ZHOU. Application of reliability enhancement test technology in fault identification of electric gate valve[J]. Fluid Machinery, 2025 , 53 (3) : 110 -118 . DOI: 10.3969/j.issn.1005-0329.2025.03.014
Year 2025 volume 53 Issue 3
142
31
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Article Info
doi: 10.3969/j.issn.1005-0329.2025.03.014
  • Receive Date:2024-07-27
  • Online Date:2026-10-20
  • Published:2025-03-30
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History
  • Received:2024-07-27
  • Revised:2025-02-15
Affiliations
    1Nuclear Power Institute of China,Chengdu 610213,China
    2School of Mechanical and Electrical Engineering,University of Electronic Science and Technology of China,Chengdu 611731,China
    3College of Computer Science,Sichuan University,Chengdu 610065,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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