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Research on Grinding Energy Consumption of Ball Mill Based on Response Surface Methodology
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Chen LI, Ying HOU, Cuncun ZOU, Ziyang WANG, Peng CHEN, Hongxu LYU
Mining Research and Development | 2025, 45(4) : 204 - 211
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Mining Research and Development | 2025, 45(4): 204-211
Research on Grinding Energy Consumption of Ball Mill Based on Response Surface Methodology
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Chen LI, Ying HOU, Cuncun ZOU, Ziyang WANG, Peng CHEN, Hongxu LYU
Affiliations
  • School of Mining Engineering, University of Science and Technology Liaoning, Anshan, Liaoning 114051, China
Published: 2025-04-25
Outline
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In order to reduce the energy consumption of ball mill, ZQM250×100 ball mill was used to study the grinding energy consumption of an iron ore after high-pressure roller grinding, and the energy required for the newly generated -0.074 mm grade product after grinding was used as the evaluation standard of grinding energy consumption. The effects of medium filling rate, ore addition quantity, water addition quantity and mill frequency on the energy consumption of the newly generated -0.074 mm product, the significance of the interaction between the factors and the optimal test conditions were analyzed and predicted by the response surface methodology, and the results were compared with the single factor test results. The optimum conditions obtained by single factor test are as follows: medium filling rate is 40%, ore addition quantity is 700 g, water addition quantity is 300 mL (mass concentration is 70%), mill frequency is 50 Hz, and energy consumption of the newly generated -0.074 mm grade product is 169.54 (kW·h)/t. The response surface methodology analysis show that the mill frequency has the greatest influence on the energy consumption of the newly generated -0.074 mm grade product, followed by the medium filling rate, water addition quantity, and ore addition quantity. The interaction between medium filling rate and mill frequency is the most obvious, followed by water addition quantity and mill frequency, ore addition quantity and water addition quantity, medium filling rate and ore addition quantity, ore addition quantity and mill frequency, medium filling rate and water addition quantity. The model prediction based on the response surface methodology shows that the optimum test conditions are: 39.71% medium filling rate, 698.15 gore addition quantity, 339.65 mL (mass concentration 67.27%) water addition quantity, and 49.73 Hz mill frequency. Under this optimal condition, the predicted energy consumption of the newly generated -0.074 mm product is 120.53 (kW·h)/t, and the average energy consumption of the verification test is 118.97 (kW·h)/t, which is very close to the predicted value, indicating that the response surface prediction model is reasonable and effective.

Ball mill  /  Energy consumption  /  Influencing factor  /  Iron ore  /  Response surface methodology
李晨, 侯英, 邹存存, 王子扬, 陈鹏, 吕虹序. 基于响应曲面法的球磨机磨矿能耗研究. 矿业研究与开发, 2025 , 45 (4) : 204 -211 .
Chen LI, Ying HOU, Cuncun ZOU, Ziyang WANG, Peng CHEN, Hongxu LYU. Research on Grinding Energy Consumption of Ball Mill Based on Response Surface Methodology[J]. Mining Research and Development, 2025 , 45 (4) : 204 -211 .
Year 2025 volume 45 Issue 4
53
27
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  • Receive Date:2024-05-17
  • Online Date:2026-10-30
  • Published:2025-04-25
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  • Received:2024-05-17
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    School of Mining Engineering, University of Science and Technology Liaoning, Anshan, Liaoning 114051, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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