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Study on Erosion Wear Characteristics of Valve Gap Flow Field in Taper Valve Filling Pump
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Tenglong HUANG1, 2, Kai ZENG1, 2, Yong SHI1, 2, Shengsheng DUAN1, 2, Hongyu DUAN1, 2, Weipeng LYU1, 2
Mining Research and Development | 2025, 45(8) : 226 - 235
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Mining Research and Development | 2025, 45(8): 226-235
Study on Erosion Wear Characteristics of Valve Gap Flow Field in Taper Valve Filling Pump
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Tenglong HUANG1, 2, Kai ZENG1, 2, Yong SHI1, 2, Shengsheng DUAN1, 2, Hongyu DUAN1, 2, Weipeng LYU1, 2
Affiliations
  • 1.Changsha Institute of Mining Research Co., Ltd., Changsha, Hunan 410012, China
  • 2.Hunan Engineering and Technology Research Centre for Comprehensive Utilization of Mine Solid Waste, Changsha, Hunan 410012, China
Published: 2025-08-25
Outline
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The taper valve is easy to wear during the working process of the taper valve filling pump. In view of the problem, using the Navier-Stokes equation,k-ε turbulence model and the erosion wear model of valve gap two-phase flow, based on computational fluid dynamics (CFD) software, a total of 13 groups of valve gap flow field calculation models with different taper angles from 30°to 90°were established. The valve gap flow field velocity and erosion wear characteristics of taper valve with different taper angles were studied. The effects of slurry mass fraction, particle size and taper angle on the wear of taper valve gap were analyzed. The results show that the maximum flow velocity of the taper valve gap flow field is 8.28 m/s, which appears near the bottom angle of the taper valve and the valve gap. The maximum flow velocity of the taper valve flow field decreases with the increase of the taper angle. When the taper angle increases from 30° to 90°, the maximum flow velocity decreases from 28.698 m/s to 6.766 m/s, with a decreasing rate of 76.42%. The wear of the taper valve by the tailings particles mainly occurs at the edge of the end face of the taper valve disc. The erosion wear area is discretely distributed at the edge of the valve disc, and the maximum erosion rate is 9.4×10-4 kg/(m2·s). The erosion wear is concentrated at the edge of the end face of the valve disc, and the maximum erosion rate is 1.83×103 kg/(m2·s). The maximum erosion wear rate is negatively correlated with slurry mass fraction, particle size and taper valve angle. The maximum abrasion wear rate is positively correlated with the slurry mass fraction and particle size, and negatively correlated with the taper angle. The industrial verification shows that the selection of 60° as the design angle of the taper valve can effectively increase the service life of the taper valve and improve the stability of the taper valve filling pump.

Filling pump taper valve  /  Valve gap flow field  /  Erosion rate  /  Taper angle  /  Computational fluid dynamics
黄腾龙, 曾凯, 石勇, 段胜胜, 段弘宇, 吕伟鹏. 锥阀式充填泵阀隙流场的冲蚀磨损特性研究. 矿业研究与开发, 2025 , 45 (8) : 226 -235 .
Tenglong HUANG, Kai ZENG, Yong SHI, Shengsheng DUAN, Hongyu DUAN, Weipeng LYU. Study on Erosion Wear Characteristics of Valve Gap Flow Field in Taper Valve Filling Pump[J]. Mining Research and Development, 2025 , 45 (8) : 226 -235 .
Year 2025 volume 45 Issue 8
87
39
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  • Receive Date:2024-09-09
  • Online Date:2026-10-28
  • Published:2025-08-25
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  • Received:2024-09-09
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Affiliations
    1.Changsha Institute of Mining Research Co., Ltd., Changsha, Hunan 410012, China
    2.Hunan Engineering and Technology Research Centre for Comprehensive Utilization of Mine Solid Waste, Changsha, Hunan 410012, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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