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Research on the Application of Distributed Control System in Zhuziling Aggregate Factory
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Xinggang Wu1, 2, Hao Wu1, 2, Xuetao Wang3, Xiaowen Lu1, 2, Zekun Zhou1, 2, Hongyang Zhao4
Mining Research and Development | 2026, 46(5) : 211 - 216
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Mining Research and Development | 2026, 46(5): 211-216
Research on the Application of Distributed Control System in Zhuziling Aggregate Factory
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Xinggang Wu1, 2, Hao Wu1, 2, Xuetao Wang3, Xiaowen Lu1, 2, Zekun Zhou1, 2, Hongyang Zhao4
Affiliations
  • 1.China Railway 19th Bureau Group Zhuhai Branch Co., Ltd. Zhuhai Branch, Zhuhai, Guangdong 519100, China
  • 2.China Railway 19 Bureau Group Mining Investment Co., Ltd., Beijing 100071, China
  • 3.School of Materials Science and Engineering, Shenyang Ligong University, Shenyang, Liaoning 110159, China
  • 4.Aige Engineering Technology Co., Ltd., Shenyang, Liaoning 110027, China
Published: 2026-05-25
Outline
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Aiming at the pain points of heavy assets, high energy consumption and low reliability of equipment in traditional aggregate plants, the Distributed Control System (DCS) has been adopted. Through the implementation of hardware redundancy configuration, Modbus communication protocol integration and advanced control algorithm, the DCS designed and optimized the whole process of crushing, screening, sand making and water circulation control in Zhuzailing Aggregate Factory. The application effect of DCS in material balance, equipment monitoring and energy consumption management were analyzed. The results show that since the system has put into operation, the no-load energy consumption of the equipment is reduced by 15%, and the comprehensive energy consumption is reduced by 18%. The average fault interval time is increased from 1 200 h to 2 100 h, the average repair time is shortened by 47%, the comprehensive efficiency of the equipment is increased from 74% to 89%, and the turnover rate of spare parts is increased by 62%. The whole life cycle of the equipment is extended by 3-5 a, and the annual production capacity is increased by 150 000 tons. At the same time, the technical problems such as signal interference, lightning strike and power fluctuation in high dust environment have been solved. DCS can systematically improve the energy efficiency, reliability and intelligence level of aggregate plants, and provide engineering reference for the green and intelligent transformation of similar enterprises.

Distributed Control System  /  Industrial process  /  Intelligent control  /  Equipment operation and maintenance  /  Energy saving and consumption reducing
吴兴刚, 吴浩, 王学涛, 芦晓雯, 周泽坤, 赵虹洋. 分布式控制系统在竹仔岭骨料厂的应用研究. 矿业研究与开发, 2026 , 46 (5) : 211 -216 .
Xinggang Wu, Hao Wu, Xuetao Wang, Xiaowen Lu, Zekun Zhou, Hongyang Zhao. Research on the Application of Distributed Control System in Zhuziling Aggregate Factory[J]. Mining Research and Development, 2026 , 46 (5) : 211 -216 .
Year 2026 volume 46 Issue 5
38
10
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  • Receive Date:2025-05-13
  • Online Date:2026-10-27
  • Published:2026-05-25
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  • Received:2025-05-13
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Affiliations
    1.China Railway 19th Bureau Group Zhuhai Branch Co., Ltd. Zhuhai Branch, Zhuhai, Guangdong 519100, China
    2.China Railway 19 Bureau Group Mining Investment Co., Ltd., Beijing 100071, China
    3.School of Materials Science and Engineering, Shenyang Ligong University, Shenyang, Liaoning 110159, China
    4.Aige Engineering Technology Co., Ltd., Shenyang, Liaoning 110027, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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