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Slag Phase Regulation Mechanism in Cooperative Smelting of Multi-source Copper-Bearing Solid Waste
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Huandong ZHENG1, Yingui DING1, Shichao CHEN1, Shaowei YOU1, Zhibiao HAN1, Shengen ZHANG2, Fenglan HAN3
Mining and Metallurgical Engineering | 2026, 46(2) : 133 - 139
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Mining and Metallurgical Engineering | 2026, 46(2): 133-139
• METALLURGY •
Slag Phase Regulation Mechanism in Cooperative Smelting of Multi-source Copper-Bearing Solid Waste
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Huandong ZHENG1, Yingui DING1, Shichao CHEN1, Shaowei YOU1, Zhibiao HAN1, Shengen ZHANG2, Fenglan HAN3
Affiliations
  • 1.CECEP Engineering Technology Research Institute Co., Ltd., Beijing 100082, China
  • 2.School of Physics and Materials, Nanchang University, Nanchang 330031, Jiangxi, China
  • 3.School of Material Science and Engineering, North Minzu University, Yinchuan 750021, Ningxia, China
doi: 10.3969/j.issn.0253-6099.2026.02.021
Outline
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To address the technical bottlenecks of both high consumption of materials and energy and low recovery efficiency in traditional pyrometallurgical recycling of high-value copper-bearing solid wastes such as waste printed circuit boards, the slag phase regulation mechanism in cooperative smelting of multi-source copper-bearing solid waste was investigated. An analysis of the quaternary phase diagram of CaO-SiO2-Al2O3-FeO system reveals that when the mass ratio of FeO to SiO2 ranges from 1/9 to 1/1 and mass fraction of CaO is within the range of 10%-40%, the primary crystal phase regions of molten slag are primarily distributed in the areas of clinopyroxene, wollastonite and spinel, and a theoretical melting point is lower than 1 300 ℃. A prediction model for physicochemical properties of slag demonstrates that the fluidity of the molten slag can be significantly improved by increasing FeO/SiO2 ratio from 0.5 to 1.0, and the optimal fluidity is achieved with FeO and SiO2 at a mass ratio of 1.0, which can meet the requirements of industrial smelting. An experiment was performed with the optimized conditions, including FeO and SiO2 at a mass ratio of 0.8, CaO and SiO2 at a mass ratio of 0.4, smelting at a constant-temperature of 1 350 ℃ for 1 h, resulting in the obtained slag with the residual copper content therein reduced to 0.18% and copper recovery up to 99.39%. The produced crude copper alloy mainly contained Cu, C, S, Pb, Fe, Sn and other elements. It is concluded that increasing the FeO/SiO2 ratio can contribute to improving metal recovery, but it can also increase separation difficulty in the subsequent electrolytic refining process.

copper-containing solid waste  /  waste printed circuit boards  /  copper-bearing sludge  /  copper flue dust  /  pyrometallurgical smelting  /  crude copper alloy  /  slag type  /  slag phase
郑环东, 丁银贵, 陈士朝, 游韶玮, 韩志彪, 张深根, 韩凤兰. 多源含铜固体废物协同熔炼的渣相调控机制研究. 矿冶工程杂志, 2026 , 46 (2) : 133 -139 . DOI: 10.3969/j.issn.0253-6099.2026.02.021
Huandong ZHENG, Yingui DING, Shichao CHEN, Shaowei YOU, Zhibiao HAN, Shengen ZHANG, Fenglan HAN. Slag Phase Regulation Mechanism in Cooperative Smelting of Multi-source Copper-Bearing Solid Waste[J]. Mining and Metallurgical Engineering, 2026 , 46 (2) : 133 -139 . DOI: 10.3969/j.issn.0253-6099.2026.02.021
Year 2026 volume 46 Issue 2
108
23
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doi: 10.3969/j.issn.0253-6099.2026.02.021
  • Receive Date:2025-10-08
  • Online Date:2026-10-08
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  • Received:2025-10-08
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Affiliations
    1.CECEP Engineering Technology Research Institute Co., Ltd., Beijing 100082, China
    2.School of Physics and Materials, Nanchang University, Nanchang 330031, Jiangxi, China
    3.School of Material Science and Engineering, North Minzu University, Yinchuan 750021, Ningxia, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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