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3D Simulation Study on Magnetic Field Characteristics of ZH High-Intensity Magnetic Separator Based on Ansys
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Maochen JING1, 2, Dengji AN1, Ren LIU1, Yansheng ZHANG2
Mining and Metallurgical Engineering | 2026, 46(1) : 91 - 96
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Mining and Metallurgical Engineering | 2026, 46(1): 91-96
• MINERAL PROCESSING •
3D Simulation Study on Magnetic Field Characteristics of ZH High-Intensity Magnetic Separator Based on Ansys
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Maochen JING1, 2, Dengji AN1, Ren LIU1, Yansheng ZHANG2
Affiliations
  • 1.Changsha Research Institute of Mining and Metallurgy Co., Ltd., Changsha 410012, Hunan, China
  • 2.School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, Hunan, China
doi: 10.3969/j.issn.0253-6099.2026.01.015
Outline
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A 3D finite element simulation model of a ZH high-intensity magnetic separator (HIMS) was established based on Ansys Maxwell. The magnetic field distribution characteristics and the variation law of magnetic field intensity in the separation channel of the separator with three kinds of medium (serrated plate, elliptical rod and cylindrical rod) were systematically analyzed. A simulation experiment on separating particles was conducted by using the discrete element method. The results show that the serrated plate medium produces an obviously focused magnetic field effect at the serrated part, with the maximum field intensity reaching 2.08 T. The periodic strong gradient fluctuation is beneficial to the efficient capture of fine ilmenite particles. The elliptical rod medium can bring good uniformity in magnetic field strength, which is suitable for stable separation of coarse minerals. The cylindrical rod medium leads to a wide magnetic field distribution and can be applicable to separation of mixed materials with wide size fraction. The simulation results are in good agreement with the experimental measurement, which verifies the reliability of the model. Further particle simulation reveals that serrated plate medium can break particle agglomeration and suppress non-magnetic mineral entrainment by periodic gradient reversal, and finally realize the efficient enrichment of ilmenite. It is concluded that the serrated plate medium has significant advantages in separation of fine ilmenite and is the preferred medium for the ZH HIMS.

high gradient magnetic separation  /  ZH high-intensity magnetic separator (HIMS)  /  magnetic field distribution  /  magnetic media  /  serrated plate media  /  elliptical rod media  /  cylindrical rod medium  /  fine ilmenite  /  finite element simulation
荆茂晨, 安登极, 刘任, 张雁生. 基于Ansys的ZH型组合式强磁选机磁场特性三维仿真研究. 矿冶工程杂志, 2026 , 46 (1) : 91 -96 . DOI: 10.3969/j.issn.0253-6099.2026.01.015
Maochen JING, Dengji AN, Ren LIU, Yansheng ZHANG. 3D Simulation Study on Magnetic Field Characteristics of ZH High-Intensity Magnetic Separator Based on Ansys[J]. Mining and Metallurgical Engineering, 2026 , 46 (1) : 91 -96 . DOI: 10.3969/j.issn.0253-6099.2026.01.015
Year 2026 volume 46 Issue 1
99
22
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doi: 10.3969/j.issn.0253-6099.2026.01.015
  • Receive Date:2025-08-28
  • Online Date:2026-10-08
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  • Received:2025-08-28
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Affiliations
    1.Changsha Research Institute of Mining and Metallurgy Co., Ltd., Changsha 410012, Hunan, China
    2.School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, Hunan, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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