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Preparation Process Optimization for High-Performance Battery-Grade Iron Phosphate
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Huan HUANG1, Zhongyi ZHANG1, Qian LAN2, Zhifu WANG3, 4, 5, 6, Qi CHENG3
Mining and Metallurgical Engineering | 2026, 46(1) : 197 - 201
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Mining and Metallurgical Engineering | 2026, 46(1): 197-201
• MATERIALS •
Preparation Process Optimization for High-Performance Battery-Grade Iron Phosphate
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Huan HUANG1, Zhongyi ZHANG1, Qian LAN2, Zhifu WANG3, 4, 5, 6, Qi CHENG3
Affiliations
  • 1.CATARC Automotive Inspection Center (Wuhan) Co., Ltd., Wuhan 430056, Hubei, China
  • 2.Wuhan Plastic Omnium Auto Inergy Co., Ltd., Wuhan 430223, Hubei, China
  • 3.Yichang Brunp Recycling Technology Co., Ltd., Yichang 443215, Hubei, China
  • 4.Yichang City Key Laboratory of Battery Recycling and Green and Low-Carbon, Yichang 443215, Hubei, China
  • 5.Guangdong Provincial Key Laboratory of Battery Recycling and Reuse, Foshan 528137, Guangdong, China
  • 6.The National-Local Joint Engineering Research Center for Recycling of New Energy Vehicle Traction Batteries, Foshan 528137, Guangdong, China
doi: 10.3969/j.issn.0253-6099.2026.01.033
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To improve synthesis efficiency and performance of iron phosphate (FePO4) product, a precursor for cathode materials of lithium-ion batteries, a two-step process consisting of oxidation-precipitation, and conversion was proposed to prepare iron phosphate with ferrous sulfate and ammonium phosphate as raw materials. The effects of key parameters, such as addition amount of hydrogen peroxide (oxidant), feeding rate, and reaction temperature, on the particle size distribution (D50), purity, and Fe/P ratio of the product were investigated. The optimized process conditions were determined as follows:oxidation at a temperature of 40 ℃ for 2 h by adding hydrogen peroxide at an amount of 1.25 times the theoretical dosage and feeding material for 50 min in the oxidation stage; precipitation at a temperature of 40 ℃ by feeding ammonium phosphate for 50~55 min in the precipitation stage; and with phosphoric acid at concentration of 0.6 mol/L and a temperature of 90 ℃ for the conversion stage. As a result, a high-purity iron phosphate with D50 of 3.0 μm, impurity content lower than 0.01%, and Fe/P at a molar ratio of 0.997 can be successfully prepared. SEM and XRD characterization results show that the product consists of regular spherical secondary particles formed with densely stacked primary lamellar crystals, presenting higher degree of crystallinity.

lithium-ion battery  /  lithium iron phosphate  /  iron phosphate  /  liquid phase precipitation  /  process optimization
黄欢, 张仲懿, 兰倩, 王致富, 程琦. 高性能电池级磷酸铁制备工艺优化研究. 矿冶工程杂志, 2026 , 46 (1) : 197 -201 . DOI: 10.3969/j.issn.0253-6099.2026.01.033
Huan HUANG, Zhongyi ZHANG, Qian LAN, Zhifu WANG, Qi CHENG. Preparation Process Optimization for High-Performance Battery-Grade Iron Phosphate[J]. Mining and Metallurgical Engineering, 2026 , 46 (1) : 197 -201 . DOI: 10.3969/j.issn.0253-6099.2026.01.033
Year 2026 volume 46 Issue 1
145
44
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Article Info
doi: 10.3969/j.issn.0253-6099.2026.01.033
  • Receive Date:2025-07-30
  • Online Date:2026-10-08
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History
  • Received:2025-07-30
Affiliations
    1.CATARC Automotive Inspection Center (Wuhan) Co., Ltd., Wuhan 430056, Hubei, China
    2.Wuhan Plastic Omnium Auto Inergy Co., Ltd., Wuhan 430223, Hubei, China
    3.Yichang Brunp Recycling Technology Co., Ltd., Yichang 443215, Hubei, China
    4.Yichang City Key Laboratory of Battery Recycling and Green and Low-Carbon, Yichang 443215, Hubei, China
    5.Guangdong Provincial Key Laboratory of Battery Recycling and Reuse, Foshan 528137, Guangdong, China
    6.The National-Local Joint Engineering Research Center for Recycling of New Energy Vehicle Traction Batteries, Foshan 528137, Guangdong, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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