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A New Type of Comprehensive Detection System for Mills Based on Non-magnetic Sensing Technology
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Shengwang XIAO, Xing XIA, Yong HUANG, Qing WANG, Lichao ZOU
Mining and Metallurgical Engineering | 2024, 44(1) : 52 - 56
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Mining and Metallurgical Engineering | 2024, 44(1): 52-56
MINERAL PROCESSING
A New Type of Comprehensive Detection System for Mills Based on Non-magnetic Sensing Technology
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Shengwang XIAO, Xing XIA, Yong HUANG, Qing WANG, Lichao ZOU
Affiliations
  • Changsha Research Institute of Mining and Metallurgy Co Ltd, Changsha 410012, Hunan, China
Published: 2024-02-01 doi: 10.3969/j.issn.0253-6099.2024.01.012
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To solve problems of high power-consumption and difficulty in load prediction of a ball mill, a comprehensive detection system based on non-magnetic sensing was proposed. The non-magnetic coupling sensing technology is used to monitor the mill load without being affected by the magnetism of materials therein. Combined with the low-power cylinder vibration detection unit, which can more accurately reflect the actual load characteristics, the vibration data can be transmitted to the signal acquisition unit via wireless transmission, through which the difficulty for signal acquisition unit to take electric power from cylinder can be solved. By integrating the mill sound collection data, the loading characteristics of a mill can be predicted adopting the edge algorithm unit aided by in-depth learning. Then, the prediction can be fed back to the PLC controller for real-time adjustment of ore feeding and ball-adding, so as to realize the closed-loop control of the system. This system can greatly improve the milling efficiency, stabilize the production indicators, and reduce the energy consumption. The trial test result in an ore dressing plant has verified that this system demonstrates a satisfying effect in detecting mill load.

mill  /  load prediction  /  non-magnetic coupling  /  sensor  /  cylinder vibration detection  /  milling noise detector  /  edge algorithm
Shengwang XIAO, Xing XIA, Yong HUANG, Qing WANG, Lichao ZOU. A New Type of Comprehensive Detection System for Mills Based on Non-magnetic Sensing Technology[J]. Mining and Metallurgical Engineering, 2024 , 44 (1) : 52 -56 . DOI: 10.3969/j.issn.0253-6099.2024.01.012
Year 2024 volume 44 Issue 1
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doi: 10.3969/j.issn.0253-6099.2024.01.012
  • Receive Date:2023-08-17
  • Online Date:2026-03-20
  • Published:2024-02-01
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  • Received:2023-08-17
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    Changsha Research Institute of Mining and Metallurgy Co Ltd, Changsha 410012, Hunan, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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