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Experimental Study and Industrial Application of Porcelain Ball in Precise Grinding of Magnetite Ore
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Xin YAO1, Xinyi WU2, Chong ZENG1, Xiaopu ZHANG1, Jiang WU2, Wensheng LIU2, Zhenchuan HONG2, Caibin WU1, 3
Mining and Metallurgical Engineering | 2024, 44(5) : 61 - 65
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Mining and Metallurgical Engineering | 2024, 44(5): 61-65
MINERAL PROCESSING
Experimental Study and Industrial Application of Porcelain Ball in Precise Grinding of Magnetite Ore
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Xin YAO1, Xinyi WU2, Chong ZENG1, Xiaopu ZHANG1, Jiang WU2, Wensheng LIU2, Zhenchuan HONG2, Caibin WU1, 3
Affiliations
  • 1.College of Resources and Environmental Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, Jiangxi, China
  • 2.Anhui Magang Mining Resources Group Co., Ltd., Maanshan 243000, Anhui, China
  • 3.Jiangxi Provincial Key Laboratory of Low-Carbon Processing and Utilization of Strategic Metallic Minerals, Ganzhou 341000, Jiangxi, China
Published: 2024-10-01 doi: 10.3969/j.issn.0253-6099.2024.05.012
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To explore feasibility of replacing steel ball with porcelain ball in the second-stage grinding of a magnetite ore from Anhui, the feed ore to the second-stage grinding process in the magnetite ore processing plant was taken for study, and single-factor tests were conducted for gradation of porcelain ball in diameter, grinding concentration and filling rate of grinding media. On this basis, researches on grinding kinetics and commercial application were also conducted. The results show that porcelain ball can substitute steel ball as the medium in the second-stage grinding, which can bring in optimized particle size distribution of the milled product. For the feed in a particle size greater than 0.092 mm, the grinding rate of porcelain ball milling is greater than that of steel ball milling;while with the feed in a particle size less than 0.092 mm, the grinding rate of porcelain ball milling is less than that of steel ball milling. The best conditions for porcelain ball milling are finally determined as follows: porcelain balls with diameter of 30 mm, 25 mm and 20 mm in a mass ratio of 1∶3∶1, grinding concentration of 74% and grinding media with filling rate of 40%. The industrial applications with porcelain ball in mill shows the particle size distribution of overflow products can be effectively improved, both unit power consumption and ball consumption reduced by 51.89% and 50%, respectively.

grinding medium  /  magnetite  /  porcelain ball milling  /  grinding kinetics  /  energy conservation and cost reduction
Xin YAO, Xinyi WU, Chong ZENG, Xiaopu ZHANG, Jiang WU, Wensheng LIU, Zhenchuan HONG, Caibin WU. Experimental Study and Industrial Application of Porcelain Ball in Precise Grinding of Magnetite Ore[J]. Mining and Metallurgical Engineering, 2024 , 44 (5) : 61 -65 . DOI: 10.3969/j.issn.0253-6099.2024.05.012
Year 2024 volume 44 Issue 5
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doi: 10.3969/j.issn.0253-6099.2024.05.012
  • Receive Date:2024-03-26
  • Online Date:2026-03-17
  • Published:2024-10-01
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  • Received:2024-03-26
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Affiliations
    1.College of Resources and Environmental Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, Jiangxi, China
    2.Anhui Magang Mining Resources Group Co., Ltd., Maanshan 243000, Anhui, China
    3.Jiangxi Provincial Key Laboratory of Low-Carbon Processing and Utilization of Strategic Metallic Minerals, Ganzhou 341000, Jiangxi, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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