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Preparation and performance analysis of epoxy resin-based composite dielectrics for stator windings of large generators
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Lihua ZHAO1, Yu CHEN1, Huachao WEI1, Shuai YANG2, Yue ZHANG2, Junwen REN1, *
Insulating Materials | 2026, 59(5) : 1 - 10
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Insulating Materials | 2026, 59(5): 1-10
Material Research
Preparation and performance analysis of epoxy resin-based composite dielectrics for stator windings of large generators
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Lihua ZHAO1, Yu CHEN1, Huachao WEI1, Shuai YANG2, Yue ZHANG2, Junwen REN1, *
Affiliations
  • 1College of Electrical Engineering, Sichuan University, Chengdu 610065, China
  • 2Dongfang Electric Machinery Co., Ltd., Deyang 618000, China
Published: 2026-05-20 doi: 10.16790/j.cnki.1009-9239.im.2026.05.001
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To address the insulation failure of epoxy resin (EP) used in stator windings of large generator caused by long-term coupling degradation effect of electrical and thermal stress, it is urgent to develop epoxy resin composite dielectrics with both excellent thermal conductivity and mechanical strength. In this study, SiCn@SiCp/EP composite dielectrics with varying SiCn and SiCp contents were prepared by using epoxy resin as the matrix, silicon carbide particles (SiCp) as the nonlinear conductivity base elements, and high aspect-ratio silicon carbide nanowires (SiCn) as the network skeleton. The results show that the multi-scale three-dimensional functional network formed by the mutual matching bridging of SiCn and SiCp provides transmission channels for external stress and internal phonons. The tensile strength, toughness, and thermal conductivity of composite dielectrics reach 64.8 MPa, 1.86 MJ/m3, and 0.326 W/(m·K), respectively. Meanwhile,affected by the percolation network, the composite dielectrics exhibit superior nonlinear conductive characteristics at relatively low SiC content, with a nonlinearity coefficient as high as 7.79 and a threshold field strength of only 2.12 kV/mm. The mutual matching of different morphologies of the same material avoids the complex issues arising from differences in interfacial interactions among multiple heterogeneous fillers in previous studies.

epoxy resin  /  silicon carbide particles  /  silicon carbide nanowires  /  nonlinear conductivity  /  thermal conductivity
Lihua ZHAO, Yu CHEN, Huachao WEI, Shuai YANG, Yue ZHANG, Junwen REN. Preparation and performance analysis of epoxy resin-based composite dielectrics for stator windings of large generators[J]. Insulating Materials, 2026 , 59 (5) : 1 -10 . DOI: 10.16790/j.cnki.1009-9239.im.2026.05.001
Year 2026 volume 59 Issue 5
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2026.05.001
  • Receive Date:2025-06-16
  • Online Date:2026-09-10
  • Published:2026-05-20
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  • Received:2025-06-16
  • Revised:2025-08-07
Affiliations
    1College of Electrical Engineering, Sichuan University, Chengdu 610065, China
    2Dongfang Electric Machinery Co., Ltd., Deyang 618000, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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