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Preparation and performance optimization of nano-ATO/PS composite separator for new energy vehicle battery
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Yan Du1, Rui Huang2
Insulating Materials | 2026, 59(7) : 67 - 75
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Insulating Materials | 2026, 59(7): 67-75
Material Research
Preparation and performance optimization of nano-ATO/PS composite separator for new energy vehicle battery
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Yan Du1, Rui Huang2
Affiliations
  • 1College of Automotive Technology, Zhejiang Agricultural Business College, Shaoxing 312000, China
  • 2College of Energy Engineering, Zhejiang University, Hangzhou 310027, China
Published: 2026-07-20 doi: 10.16790/j.cnki.1009-9239.im.2026.07.008
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To develop composite separator materials with excellent flame retardancy, electrical properties, and mechanical properties to meet the safety requirements of power battery systems for new energy vehicles, we prepared a series of ATO/PS composites by adding different mass fractions of nano antimony tin oxide (ATO) to polystyrene (PS). The micromorphology, mechanical properties, flame retardancy, electrical properties, and corrosion resistance of PS and ATO/PS composites were systematically compared. The results show that when the ATO mass fraction is 4%, the ATO/PS composite achieves the best comprehensive performance. Compared with pure PS, its tensile strength, elongation at break, flexural strength, and impact strength increase by 27.75%, 36.71%, 20.31%, and 26.54%, respectively; the flame retardancy is significantly improved, with the limiting oxygen index increasing by 23.7% and the UL-94 rating upgrading from NR to V-0; in terms of electrical properties, the volume resistivity decreases by 77.5% and the dielectric loss factor decreases by 51.5%. When the ATO mass fraction is 5%, excessive ATO leads to a decline in mechanical properties due to the agglomeration effect, and the improvements in flame retardancy and electrical properties slow down.

nano-ATO-PS composites  /  flame retardancy  /  electrical performance  /  new energy vehicle battery
Yan Du, Rui Huang. Preparation and performance optimization of nano-ATO/PS composite separator for new energy vehicle battery[J]. Insulating Materials, 2026 , 59 (7) : 67 -75 . DOI: 10.16790/j.cnki.1009-9239.im.2026.07.008
Year 2026 volume 59 Issue 7
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2026.07.008
  • Receive Date:2025-07-28
  • Online Date:2026-09-10
  • Published:2026-07-20
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  • Received:2025-07-28
  • Revised:2025-08-15
Affiliations
    1College of Automotive Technology, Zhejiang Agricultural Business College, Shaoxing 312000, China
    2College of Energy Engineering, Zhejiang University, Hangzhou 310027, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2026.07.008
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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