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Application study of phenolic-modified aminoplastic molding compound for contact supports in AC contactors
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Tifeng Xiao1, Jiabo Qin2, Chaoxiong Guo2, Jianwen Liu2, *, Yanbin Liu2
Insulating Materials | 2026, 59(8) : 88 - 96
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Insulating Materials | 2026, 59(8): 88-96
Insulation Technology
Application study of phenolic-modified aminoplastic molding compound for contact supports in AC contactors
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Tifeng Xiao1, Jiabo Qin2, Chaoxiong Guo2, Jianwen Liu2, *, Yanbin Liu2
Affiliations
  • 1Zhejiang CHINT Electrics Co., Ltd., Yueqing 325600, China
  • 2Guilin Coninst Electrical & Electronic Material Co., Ltd., Guilin 541004, China
Published: 2026-08-20 doi: 10.16790/j.cnki.1009-9239.im.2026.08.010
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To address the stringent service requirements of AC contactor contact supports, linear phenolic resin was used for the blending modification of amino molding compounds. The effects of phenolic resin contents on mechanical properties, heat resistance, wear resistance, and electrical insulation properties of samples were investigated systematically. Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were employed to characterize the microstructure of samples, and the interaction between molding temperature and formulation was further explored. Meanwhile, the mechanical life tests of finished supports were carried out. The results show that within the range of phenolic resin mass fraction from 0% to 25%, condensation reaction occurs between phenolic resin and amino resin to form a semi-interpenetrating polymer network. When the mass fraction of phenolic resin is 15%, the comprehensive performance of the sample is the best. Its unnotched impact strength, flexural strength, deflection temperature under load, and power frequency electric strength increase by 47.9%, 41.1%, 69.1%, and 32.8%, respectively, compared with those of the pristine amino molding compound. Further increasing the content of phenolic resin, the mechanical properties of samples only slighty decrease. When the mass fraction of phenolic resin is 25%, the wear resistance of the sample is the best, and the average wear loss is 87.2% lower than that of the pure amino sample. Within the molding temperature range of 160-180℃, phenolic resin with a mass fraction of 15% and high-temperature curing has a synergistic effect on the molding compound. The modified materials prepared by using phenolic resins with a mass fraction of 15% or above are used to form the contactor's contact switch, and the mechanical life of the contactor can reach 12 million cycles, which can meet the requirements for long-term service.

phenolic-modified aminoplastic molding compound  /  AC contactor  /  contact support  /  wear resistance  /  mechanical properties
Tifeng Xiao, Jiabo Qin, Chaoxiong Guo, Jianwen Liu, Yanbin Liu. Application study of phenolic-modified aminoplastic molding compound for contact supports in AC contactors[J]. Insulating Materials, 2026 , 59 (8) : 88 -96 . DOI: 10.16790/j.cnki.1009-9239.im.2026.08.010
Year 2026 volume 59 Issue 8
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2026.08.010
  • Receive Date:2026-05-07
  • Online Date:2026-09-10
  • Published:2026-08-20
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  • Received:2026-05-07
  • Revised:2026-06-25
Affiliations
    1Zhejiang CHINT Electrics Co., Ltd., Yueqing 325600, China
    2Guilin Coninst Electrical & Electronic Material Co., Ltd., Guilin 541004, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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