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Research on thermal conductivity of polyurethane foam adhesive and its application in 110 kV cable joints
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Dong LIANG1, Qixuan WANG2, Xiaoye BAI1, Zhengbing TIAN1, Licheng ZHANG1, Zepeng LÜ2, Kai WU2, Pin SHEN3
Insulating Materials | 2024, 57(12) : 116 - 123
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Insulating Materials | 2024, 57(12): 116-123
Test and Analysis
Research on thermal conductivity of polyurethane foam adhesive and its application in 110 kV cable joints
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Dong LIANG1, Qixuan WANG2, Xiaoye BAI1, Zhengbing TIAN1, Licheng ZHANG1, Zepeng LÜ2, Kai WU2, Pin SHEN3
Affiliations
  • 1Jiangsu Zhongtian Technology Cable Accessories Co., Ltd., Nantong 226010, China
  • 2School of Electrical Engineering, Xi′an Jiaotong University, Xi′an 710049, China
  • 3Ningbo Tonyhoo Electric Technology Co., Ltd., Ningbo 315137, China
Published: 2024-12-20 doi: 10.16790/j.cnki.1009-9239.im.2024.12.015
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Polyurethane foam adhesive has good expansion filling characteristics, electrical insulation performance, and waterproofness. To achieve its application in filling the inner layer of the cable joint protective shell, at first, we tested the thermal, electrical, and mechanical properties of polyurethane foam adhesive with different foaming ratios. Then, a two-dimensional axisymmetric model of the cable joint was established, and the steady-state temperature field distribution of the cable joint under different filling adhesive conditions was simulated and analyzed. Finally, a physical model of the 110 kV intermediate joint was established, and thermal cycling tests were conducted on cable joints using different filling adhesives. The results show that all the performance test results of polyurethane foam adhesive are good. With the increase of foaming ratio, the thermal conductivity, insulation performance, and mechanical property of the foam adhesive decrease, with a foaming ratio of 3 times, the foam adhesive shows optimal comprehensive performance. The absolute error between the simulated and measured temperature values of various structure inside the joint using different filling adhesives are basically no more than 10%, which verifies the effectiveness of the simulation model. The steady-state temperature distribution of the joint filled with foam adhesive is similar to that of the joint filled with traditional waterproof adhesive.

cable intermediate joint  /  polyurethane foam adhesive  /  temperature distribution  /  electric-thermal coupling field
Dong LIANG, Qixuan WANG, Xiaoye BAI, Zhengbing TIAN, Licheng ZHANG, Zepeng LÜ, Kai WU, Pin SHEN. Research on thermal conductivity of polyurethane foam adhesive and its application in 110 kV cable joints[J]. Insulating Materials, 2024 , 57 (12) : 116 -123 . DOI: 10.16790/j.cnki.1009-9239.im.2024.12.015
Year 2024 volume 57 Issue 12
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2024.12.015
  • Receive Date:2023-10-20
  • Online Date:2025-12-24
  • Published:2024-12-20
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History
  • Received:2023-10-20
  • Revised:2023-12-20
Affiliations
    1Jiangsu Zhongtian Technology Cable Accessories Co., Ltd., Nantong 226010, China
    2School of Electrical Engineering, Xi′an Jiaotong University, Xi′an 710049, China
    3Ningbo Tonyhoo Electric Technology Co., Ltd., Ningbo 315137, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2024.12.015
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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