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Study on ablation mechanism of water-blocking buffer layer in high voltage XLPE cable
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Qing LIU1, Yuyang JIAO1, Yingqiang SHANG1, Tianyu ZHENG1, Mingliang LIU1, Mengyao ZHU2, Huan LI2
Insulating Materials | 2025, 58(3) : 99 - 108
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Insulating Materials | 2025, 58(3): 99-108
Special Issue on Advanced Cable Insulation
Study on ablation mechanism of water-blocking buffer layer in high voltage XLPE cable
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Qing LIU1, Yuyang JIAO1, Yingqiang SHANG1, Tianyu ZHENG1, Mingliang LIU1, Mengyao ZHU2, Huan LI2
Affiliations
  • 1 State Grid Beijing Electric Power Company, Beijing 100041, China
  • 2 School of Electrical Engineering, Shaanxi University of Technology, Hanzhong 723001, China
Published: 2025-03-20 doi: 10.16790/j.cnki.1009-9239.im.2025.03.011
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To study the ablation mechanism of water-blocking buffer layer in high-voltage cable and reveal its critical conditions, the dielectric performance parameters of water-blocking buffer layer material with different water contents were measured. A three-dimensional non-axisymmetric corrugated aluminum sheath structure cable geometric model was constructed based on gravity effects to conduct electro-thermal-flow multi-physics field coupled finite element simulation. Experimental verification was conducted using a constant current simulated ablation test system, and the voltage and temperature variations during the ablation process were monitored in real-time. The results show that poor contact and moisture are necessary conditions for ablation. When the aluminum sheath is poorly contacted with the buffer layer, electric field concentration occurs near the gaps at the well-contacted positions, and partial discharge can be triggered when the moisture content reaches 5%. In well-contacted areas of buffer layer, capacitive current concentration causes localized temperature rise, and the local temperature would reach the ablation initiation threshold at the water content of 25%. According to the experimental results, ablation only occurs when the aluminum electrode is poorly contacted with the buffer layer, while only electrochemical corrosion is observed under good contact conditions. Electrochemical corrosion initially produces high-resistance white powder, followed by partial discharge, which makes the voltage and temperature rise steadily. With the occurrence of partial discharge, the voltage can reach 147 V, and the temperature can reach 187.8℃, causing partial melting of polyester fibers in the buffer layer, further leading to current concentration, and ultimately causing thermal breakdown of the water-blocking buffer layer material.

XLPE cable  /  buffer layer ablation  /  electrical-thermal-flow simulation analysis  /  simulating ablation test  /  localized temperature rise
Qing LIU, Yuyang JIAO, Yingqiang SHANG, Tianyu ZHENG, Mingliang LIU, Mengyao ZHU, Huan LI. Study on ablation mechanism of water-blocking buffer layer in high voltage XLPE cable[J]. Insulating Materials, 2025 , 58 (3) : 99 -108 . DOI: 10.16790/j.cnki.1009-9239.im.2025.03.011
Year 2025 volume 58 Issue 3
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2025.03.011
  • Receive Date:2024-10-09
  • Online Date:2025-11-07
  • Published:2025-03-20
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  • Received:2024-10-09
  • Revised:2024-11-11
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    1 State Grid Beijing Electric Power Company, Beijing 100041, China
    2 School of Electrical Engineering, Shaanxi University of Technology, Hanzhong 723001, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2025.03.011
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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