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Influences of filling materials and structural optimization on temperature and stress field of explosion-proof box for 10 kV cable joints
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Shifang Yang1, Haiyang Shang1, 2, Zhong Wang3, Qianpeng Hou1, Yunpeng Liu1
Insulating Materials | 2026, 59(8) : 106 - 114
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Insulating Materials | 2026, 59(8): 106-114
Insulation Technology
Influences of filling materials and structural optimization on temperature and stress field of explosion-proof box for 10 kV cable joints
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Shifang Yang1, Haiyang Shang1, 2, Zhong Wang3, Qianpeng Hou1, Yunpeng Liu1
Affiliations
  • 1North China Electric Power University, Baoding 071000, China
  • 2Jining Power Supply Company of Shandong Province, Jining 272000, China
  • 3School of Electrical Engineering, Sichuan University, Chengdu 610065, China
Published: 2026-08-20 doi: 10.16790/j.cnki.1009-9239.im.2026.08.012
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With the acceleration of urbanization, 10 kV distribution cables, as core components of urban power grids, face severe challenges in safe operation. Cable joints are prone to explosion accidents due to electromagnetic-thermal-mechanical multi-field coupling effects, and traditional explosion-proof methods exhibit deficiencies in heat dissipation and stress balance. In this paper, the cable with model YJV22 8.7/15 3×35 mm2 as the research object, and a two-way coupling model of electromagnetic field, temperature field, and solid mechanics field were established to study the temperature and stress distribution patterns of 10 kV cable joints under overload and short-circuit conditions systematically and explore the influences of dimension parameters (radius ratios K1, K2) of the explosion-proof box and sealing materials on explosion-proof performance. The results show that although installing the explosion-proof box impedes heat dissipation, leading to the peak temperature of cable joint rise by about 4℃, while by optimizing the radius ratios (K1) of explosion-proof box to 1.5-1.6 and K2 to 1.6-1.7, the heat dissipation efficiency of cable joint improves significantly and the stress concentration decreases. When the thermal conductivity of the sealing material exceeds 0.5 W/(m·K), the heat dissipation disadvantages of the explosion-proof box can be compensated and the current-carrying capacity increases. Additionally, polyurethane sealant can reduce the stress peak valueof the explosion-proof box by approximately 47 times compared to epoxy resin.

cable joint  /  multi-physics field coupling  /  explosion-proof box optimization  /  stress distribution  /  temperature field simulation
Shifang Yang, Haiyang Shang, Zhong Wang, Qianpeng Hou, Yunpeng Liu. Influences of filling materials and structural optimization on temperature and stress field of explosion-proof box for 10 kV cable joints[J]. Insulating Materials, 2026 , 59 (8) : 106 -114 . DOI: 10.16790/j.cnki.1009-9239.im.2026.08.012
Year 2026 volume 59 Issue 8
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doi: 10.16790/j.cnki.1009-9239.im.2026.08.012
  • Receive Date:2025-07-18
  • Online Date:2026-09-10
  • Published:2026-08-20
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History
  • Received:2025-07-18
  • Revised:2025-11-04
Affiliations
    1North China Electric Power University, Baoding 071000, China
    2Jining Power Supply Company of Shandong Province, Jining 272000, China
    3School of Electrical Engineering, Sichuan University, Chengdu 610065, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2026.08.012
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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