收藏切换
Effect of anodic oxidation on electrical and mechanical properties of aluminum-epoxy interface
收藏切换
PDF
Sijia ZHU, Peng LIU, Ruitong ZHOU, Xi PANG, Qingyu WANG, Zongren PENG
Insulating Materials | 2025, 58(7) : 55 - 63
Less
收藏切换
Insulating Materials | 2025, 58(7): 55-63
Special Issue on Electrical Equipment Interface Insulation
Effect of anodic oxidation on electrical and mechanical properties of aluminum-epoxy interface
Full
Sijia ZHU, Peng LIU, Ruitong ZHOU, Xi PANG, Qingyu WANG, Zongren PENG
Affiliations
  • State Key Laboratory of Electrical Insulation and Power Equipment, Xi′an Jiaotong University, Xi′an 710049, China
Published: 2025-07-20 doi: 10.16790/j.cnki.1009-9239.im.2025.07.006
Outline
收藏切换

To investigate the application of anodization technology on improving the interface performance between epoxy resin and aluminum electrodes, aluminum alloys were electrolyzed for different durations to form anodized films on the substrate surface. The morphology, composition, structure, and electrical properties of the anodized films were characterized, and the effects of anodic oxide films on the adhesion and dielectric properties of the epoxy-aluminum interface were analyzed. The results show that after anodic oxidation, an amorphous anodized film with a nanoporous structure is formed. As the electrolysis time increases, the thickness of the anodized film increases linearly, while the internal defects also increase, which reduces the volume resistivity and electric strength. The film exhibits a high dielectric constant and dielectric loss factor, which remain stable at 25℃-125℃. Benefiting from the nanoporous structure and polar bonds, the adhesive shear strength between the aluminum substrate and epoxy resin increases from 6.76 MPa to 10.89 MPa, and the adhesive tensile strength increases from 6.89 MPa to 9.78 MPa after anodic oxidation. The impact toughness increases from 66.21 kJ/m2 to 76.42 kJ/m2, and the flexural strength increases from 147.65 MPa to 180.50 MPa. The anodized film improves the electric strength of the aluminum-epoxy composite, and the interface polarization makes the dielectric constant and dielectric loss factor of the aluminum-anodized film-epoxy composite structure slightly higher than those of the aluminum-epoxy structure. In HVDC electric fields, space charges mainly accumulate at the interface between the electrode and the dielectric, and the anodized film can inhibit the injection of charges into the dielectric. Therefore, as an effective interface modification method, anodic oxidation can enhance the mechanical and electrical properties of aluminum electrodes and epoxy resin.

aluminum electrode  /  epoxy resin  /  anodic oxidation  /  solid-solid interface  /  space charge
Sijia ZHU, Peng LIU, Ruitong ZHOU, Xi PANG, Qingyu WANG, Zongren PENG. Effect of anodic oxidation on electrical and mechanical properties of aluminum-epoxy interface[J]. Insulating Materials, 2025 , 58 (7) : 55 -63 . DOI: 10.16790/j.cnki.1009-9239.im.2025.07.006
Year 2025 volume 58 Issue 7
PDF
295
137
Cite this Article
BibTeX
Article Info
doi: 10.16790/j.cnki.1009-9239.im.2025.07.006
  • Receive Date:2024-12-27
  • Online Date:2025-10-29
  • Published:2025-07-20
Article Data
Affiliations
History
  • Received:2024-12-27
  • Revised:2025-02-24
Funding
Affiliations
    State Key Laboratory of Electrical Insulation and Power Equipment, Xi′an Jiaotong University, Xi′an 710049, China
References
Share
https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2025.07.006
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT