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Influence of extrusion temperature on mesoscopic morphology and properties of cable insulation materials
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Shikun LI1, Wenpeng LI1, Xiaoning SHI1, Shuxin BI1, Pengxian SONG2, Qinghua TANG2, Chong ZHANG1, Xin CHEN1
Insulating Materials | 2025, 58(3) : 42 - 50
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Insulating Materials | 2025, 58(3): 42-50
Special Issue on Advanced Cable Insulation
Influence of extrusion temperature on mesoscopic morphology and properties of cable insulation materials
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Shikun LI1, Wenpeng LI1, Xiaoning SHI1, Shuxin BI1, Pengxian SONG2, Qinghua TANG2, Chong ZHANG1, Xin CHEN1
Affiliations
  • 1 State Key Laboratory of Advanced Power Transmission Technology, China Electric Power Research Institute, Beijing 100192, China
  • 2 Electric Power Research Institute, State Grid Tianjin Electric Power Company, Tianjin 300384, China
Published: 2025-03-20 doi: 10.16790/j.cnki.1009-9239.im.2025.03.005
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To investigate the influence and mechanism of extrusion temperature on the mesoscale crystalline morphology and comprehensive performance of high-voltage cable insulation materials, we prepared three types of insulation materials by controlling the extrusion temperature. Systematic characterization, electrical and mechanical performance testing, and simulation were employed to reveal the structure-property relationship between crystalline morphology and material performance. The results show that at an extrusion temperature of 120℃, the insulation material exhibits densely packed and uniform crystal configuration, and shows optimal crystallinity and crystal size, which is 42.28% and 15.15 μm, respectively. The improvement of crystal morphology can slightly enhance the dielectric constant of insulation materials and maintain extremely low dielectric loss, while can significantly increase the adhesive yield, volume resistivity, electric strength, and elongation at break of insulation materials. According to the mutual verification of simulation and experimental results, it is concluded that complete crystal configuration, larger crystal size and crystallinity can minimize the distortion degree of electric field in the amorphous region, suppressing the occurrence of partial discharge and breakdown, resulting in the electric strength reaching the optimal value (390 kV/mm).

mesoscale  /  insulation material  /  extrusion temperature  /  crystallization behavior  /  simulation
Shikun LI, Wenpeng LI, Xiaoning SHI, Shuxin BI, Pengxian SONG, Qinghua TANG, Chong ZHANG, Xin CHEN. Influence of extrusion temperature on mesoscopic morphology and properties of cable insulation materials[J]. Insulating Materials, 2025 , 58 (3) : 42 -50 . DOI: 10.16790/j.cnki.1009-9239.im.2025.03.005
Year 2025 volume 58 Issue 3
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2025.03.005
  • Receive Date:2024-08-29
  • Online Date:2025-11-07
  • Published:2025-03-20
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  • Received:2024-08-29
  • Revised:2024-11-03
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    1 State Key Laboratory of Advanced Power Transmission Technology, China Electric Power Research Institute, Beijing 100192, China
    2 Electric Power Research Institute, State Grid Tianjin Electric Power Company, Tianjin 300384, China
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https://castjournals.cast.org.cn/joweb/jycl/EN/10.16790/j.cnki.1009-9239.im.2025.03.005
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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