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Research on thermal mechanical stress distribution of motor insulation structure
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Guanfang LIU1, 2, Dan LI1, 2, Youlong WU1, 2, Jiexin FAN1, 2
Insulating Materials | 2025, 58(1) : 56 - 63
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Insulating Materials | 2025, 58(1): 56-63
Insulation Technology
Research on thermal mechanical stress distribution of motor insulation structure
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Guanfang LIU1, 2, Dan LI1, 2, Youlong WU1, 2, Jiexin FAN1, 2
Affiliations
  • 1. CRRC YongJi Electric Co., Ltd., Yongji 044502, China
  • 2. Shanxi Key Laboratory of Traction Motor for Rail Transit, Yongji 044502, China
Published: 2025-01-20 doi: 10.16790/j.cnki.1009-9239.im.2025.01.007
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To explore the thermal mechanical stress distribution of motor insulation structure at high temperatures, we take the insulation structure of organic silicone system as the research object, test its thermal expansion coefficient and elastic modulus at different temperatures, and analyze the influence of thermal stress parameters at different temperatures on the thermal mechanical stress of organic silicone insulation system. The results show that within -50-200℃, the thermal expansion coefficient of insulation structure show a change trend of increases, decreases, and increases again with the increase of temperature, and its value is 0.8×10-5-1.7×10-5 K-1. The elastic modulus increases at first and then decrease with the increase of temperature, and its value is 0.2×103-3×103 MPa. The thermal mechanical stress borne by insulation structures increases linearly with the increase of thermal expansion coefficient and elastic modulus. The thermal mechanical stress of insulation structures firstly increases and then decreases with the increase of temperature, depending on the size of thermal expansion coefficient and elastic modulus at different temperatures. The feasibility of testing parameters and simulation analysis was verified through stress testing of the wire rod and motor, and the deviation between simulation value and testing value is within 15%. The simulation analysis results show that at 120℃, the maximum thermal mechanical stress point of motor insulation is located at the slot insulation, and the maximum stress value is 11.37 MPa. After sealing, the maximum thermal stress value of the slot insulation can be reduced by about 45%.

insulation structure  /  thermal mechanical stress  /  simulation technology  /  motor
Guanfang LIU, Dan LI, Youlong WU, Jiexin FAN. Research on thermal mechanical stress distribution of motor insulation structure[J]. Insulating Materials, 2025 , 58 (1) : 56 -63 . DOI: 10.16790/j.cnki.1009-9239.im.2025.01.007
Year 2025 volume 58 Issue 1
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Article Info
doi: 10.16790/j.cnki.1009-9239.im.2025.01.007
  • Receive Date:2024-04-29
  • Online Date:2025-11-05
  • Published:2025-01-20
Article Data
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History
  • Received:2024-04-29
  • Revised:2024-06-13
Funding
Affiliations
    1. CRRC YongJi Electric Co., Ltd., Yongji 044502, China
    2. Shanxi Key Laboratory of Traction Motor for Rail Transit, Yongji 044502, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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