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Research on tool wear and surface quality of ultrasonic vibration assisted drilling HR-2 hydrogen resistant steel deep small holes
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Kaining JIANG1, Jiaxun WANG2, Yuan ZHANG2, Feifei XU2, Wenhao LIU1, Zhigang DONG1
Journal of Mechanical Strength | 2025, 47(9) : 113 - 121
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Journal of Mechanical Strength | 2025, 47(9): 113-121
Research on tool wear and surface quality of ultrasonic vibration assisted drilling HR-2 hydrogen resistant steel deep small holes
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Kaining JIANG1, Jiaxun WANG2, Yuan ZHANG2, Feifei XU2, Wenhao LIU1, Zhigang DONG1
Affiliations
  • 1.State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian 116024, China
  • 2.Institute of Mechanical Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China
Published: 2025-09-15 doi: 10.16579/j.issn.1001.9669.2025.09.010
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In response to the problems of reduced surface quality and severe twist drill wear in HR-2 hydrogen resistant steel deep small holes drilling, integrated thermal coupling finite element simulation with experimental investigations of deep small holes drilling to analyze the variations in tool wear, drilling temperature, and the quality of the machined surface during the process of machining deep small holes. The improvement effect of introducing ultrasonic vibration on poor surface quality and severe tool drilling wear was analyzed by comparing ultrasonic vibration assisted drilling (UVAD) and conventional drilling (CD). The results show that as the drilling depth increases, the heat accumulation of the tool's transverse and cutting edges significantly increases, gradually leading to problems such as coating peeling, edge passivation and chipping.Concurrently, the accumulation of cutting heat on the surface of the machined hole causes temperature rise, resulting in material coating, debris adhesion, oblique scratching and other problems on the machined surface, resulting in a deterioration of surface quality and an elevation in surface roughness. Compared to CD, the UVAD effectively reduces drilling temperature,helps to reduce tool wear and maintain cutting edge integrity, while suppressing the increase in surface roughness during machining, ultimately improving surface quality.

Hydrogen resistant steel  /  Deep small holes  /  Ultrasonic vibration assisted drilling  /  Finite element simulation  /  Tool wear  /  Surface quality
Kaining JIANG, Jiaxun WANG, Yuan ZHANG, Feifei XU, Wenhao LIU, Zhigang DONG. Research on tool wear and surface quality of ultrasonic vibration assisted drilling HR-2 hydrogen resistant steel deep small holes[J]. Journal of Mechanical Strength, 2025 , 47 (9) : 113 -121 . DOI: 10.16579/j.issn.1001.9669.2025.09.010
  • National Natural Science Foundation of China(52405517; 52475498)
Year 2025 volume 47 Issue 9
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Article Info
doi: 10.16579/j.issn.1001.9669.2025.09.010
  • Receive Date:2025-06-16
  • Online Date:2026-03-20
  • Published:2025-09-15
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History
  • Received:2025-06-16
Funding
National Natural Science Foundation of China(52405517; 52475498)
Affiliations
    1.State Key Laboratory of High-Performance Precision Manufacturing, Dalian University of Technology, Dalian 116024, China
    2.Institute of Mechanical Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China

Corresponding:

DONG Zhigang, E-mail:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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