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Simulation of tensile fracture and strength prediction of high-lock titanium alloy bolt under eccentric load
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Derong FENG1, 2, Raolong GUO1, 2, Weilin YU1, 2, Chao LI1, 2, Zhao LI1, 2, Zhangdong HUANG3, Jinqi XIA3, Qiang WAN3
Journal of Mechanical Strength | 2025, 47(7) : 33 - 41
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Journal of Mechanical Strength | 2025, 47(7): 33-41
·Fatigue·Damage·Fracture·Failure Analysis·
Simulation of tensile fracture and strength prediction of high-lock titanium alloy bolt under eccentric load
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Derong FENG1, 2, Raolong GUO1, 2, Weilin YU1, 2, Chao LI1, 2, Zhao LI1, 2, Zhangdong HUANG3, Jinqi XIA3, Qiang WAN3
Affiliations
  • 1.Henan Key Laboratory of Fastening and Connection Technology, Xinyang 464000, China
  • 2.Henan Aerospace Precision Processing Co., Ltd., Xinyang 464000, China
  • 3.College of Engineering, Huazhong Agricultural University, Wuhan 430070, China
Published: 2025-07-15 doi: 10.16579/j.issn.1001.9669.2025.07.004
Outline
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The eccentric installation of high-lock titanium alloy bolts (an assembly angle between the bolt head and the fastening plate) leads to premature failure, which seriously affects the safe operation of aerospace aircraft. Currently, the test research is difficult to obtain the bolt fracture process, which in turn limits the revealing of fracture mechanism. Meanwhile,test research cannot obtain the fracture strength variation value of bolts with different assembly angles. Therefore, in response to the problem of premature fracture of high-lock bolts in the eccentric installation, finite element analysis method was employed and the model was verified by test. The verified finite element model was used to visualize the fracture process of eccentric installation bolts and predict the tensile strength of eccentric installation bolts with different angles. The research results indicate that the tensile strength and fracture position of bolts with installation angles of 0° and 3° obtained from finite element analysis are consistent with the test results, which show that the finite element model has good accuracy. As the installation angle increases, both the bolt head and thread are subjected to eccentric loads, and the bending moment generated aggravates the stress concentration in these two areas. When the assembly angle is less than 3°, the stress at the thread is larger,and when the angle is over 3°, the stress on the head is greater. The finite element model successfully predicts the tensile strength of bolts with an assembly angle of 1°, 2°, and 4°. The research results effectively reveal the fracture mechanism of high-lock titanium alloy bolts under the eccentric load. Meanwhile, the simulation model can predict the tensile strength of bolts under different installation angles, and provide technical specifications for the service of eccentric bolts.

High-lock bolt  /  Finite element analysis  /  Assembly angle  /  Fracture mechanism  /  Prediction of tensile strength
Derong FENG, Raolong GUO, Weilin YU, Chao LI, Zhao LI, Zhangdong HUANG, Jinqi XIA, Qiang WAN. Simulation of tensile fracture and strength prediction of high-lock titanium alloy bolt under eccentric load[J]. Journal of Mechanical Strength, 2025 , 47 (7) : 33 -41 . DOI: 10.16579/j.issn.1001.9669.2025.07.004
  • National Natural Science Foundation of China(11905082)
Year 2025 volume 47 Issue 7
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Article Info
doi: 10.16579/j.issn.1001.9669.2025.07.004
  • Receive Date:2023-10-14
  • Online Date:2026-03-19
  • Published:2025-07-15
Article Data
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History
  • Received:2023-10-14
  • Revised:2024-01-02
Funding
National Natural Science Foundation of China(11905082)
Affiliations
    1.Henan Key Laboratory of Fastening and Connection Technology, Xinyang 464000, China
    2.Henan Aerospace Precision Processing Co., Ltd., Xinyang 464000, China
    3.College of Engineering, Huazhong Agricultural University, Wuhan 430070, China

Corresponding:

WAN Qiang, E-mail:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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