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Comparative study on damage of power battery box under different vibration spectrums
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Lihui ZHAO1, 2, 3, Yu PAN1, Jinzhi FENG1, 2, 3, Songlin ZHENG1, 2, 3, Dongdong ZHANG1, 2, 3
Journal of Mechanical Strength | 2025, 47(7) : 14 - 23
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Journal of Mechanical Strength | 2025, 47(7): 14-23
·Fatigue·Damage·Fracture·Failure Analysis·
Comparative study on damage of power battery box under different vibration spectrums
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Lihui ZHAO1, 2, 3, Yu PAN1, Jinzhi FENG1, 2, 3, Songlin ZHENG1, 2, 3, Dongdong ZHANG1, 2, 3
Affiliations
  • 1.School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
  • 2.CMIF Key Laboratory for Strength and Reliability Evaluation of Automotive Structures, Shanghai 200093, China
  • 3.Shanghai Technical Service Platform for Reliability Evaluation of New Energy Vehicles, Shanghai 200093, China
Published: 2025-07-15 doi: 10.16579/j.issn.1001.9669.2025.07.002
Outline
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Aiming at the vibration fatigue problem of the battery box of electric vehicles, based on the test loads in the real vehicle test field, the fatigue performance of the battery box was compared and analyzed based on single-axis and multi-axis (sequential loading, coupled loading) vibration loads. Firstly, the three-directional acceleration loads were collected at the sensitive points on the battery box in the test field. The power spectral densities were fitted and compared in the same direction of the loads at different measurement points respectively, and the power spectral densities were accelerated through the frequency-domain damage equivalence method to obtain the distribution characteristics of the random vibration three-directional acceleration power spectral densities under the test field specification. Secondly, based on the theory of random vibration fatigue analysis, the multi-axis sequential excitation and multi-axis coupled excitation of the battery box were constructed. Based on fatigue damage equivalence, a uniaxial strengthening spectrum excitation was constructed. Finally, the fatigue damage of the battery box under three kinds of excitation was compared and analyzed by the numerical simulation.The results show that the damage locations of the battery box are consistent under the three excitations. The damage under multi-axis coupled excitation is greater than that under multi-axis sequential excitation, and the single-axis enhancement spectrum has a better reproduction effect on the multi-axis coupled damage. This can provide guidance for conducting rapid vibration fatigue tests of battery boxes based on uniaxial enhanced load spectra.

Enhanced load spectrum  /  Multi-axis coupling  /  Accelerated test  /  Fatigue damage  /  Battery box
Lihui ZHAO, Yu PAN, Jinzhi FENG, Songlin ZHENG, Dongdong ZHANG. Comparative study on damage of power battery box under different vibration spectrums[J]. Journal of Mechanical Strength, 2025 , 47 (7) : 14 -23 . DOI: 10.16579/j.issn.1001.9669.2025.07.002
  • National Natural Science Foundation of China(51705322)
Year 2025 volume 47 Issue 7
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Article Info
doi: 10.16579/j.issn.1001.9669.2025.07.002
  • Receive Date:2023-11-28
  • Online Date:2026-03-19
  • Published:2025-07-15
Article Data
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History
  • Received:2023-11-28
  • Revised:2023-12-22
Funding
National Natural Science Foundation of China(51705322)
Affiliations
    1.School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
    2.CMIF Key Laboratory for Strength and Reliability Evaluation of Automotive Structures, Shanghai 200093, China
    3.Shanghai Technical Service Platform for Reliability Evaluation of New Energy Vehicles, Shanghai 200093, China

Corresponding:

ZHANG Dongdong, E-mail:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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