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Construction of shot peening enhanced response surface model based on DEM-FEM coupling and the influence analysis of process parameter
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Hongwei ZHANG1, Xichao YAN1, 2, Shi GAO1, Tao CHEN1
Journal of Mechanical Strength | 2025, 47(3) : 67 - 74
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Journal of Mechanical Strength | 2025, 47(3): 67-74
Experimental Research·Testing Technology
Construction of shot peening enhanced response surface model based on DEM-FEM coupling and the influence analysis of process parameter
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Hongwei ZHANG1, Xichao YAN1, 2, Shi GAO1, Tao CHEN1
Affiliations
  • 1.School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617, China
  • 2.School of Intelligent Manufacturing and Control Engineering, Qilu Institute of Technology, Jinan 250200, China
Published: 2025-03-15 doi: 10.16579/j.issn.1001.9669.2025.03.008
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In order to simulate the shot peening process and realize the rapid prediction of the shot peening effect, a random multi-shot pellet shot peening strengthening model was established based on Abaqus software using the discrete element method-finite element method (DEM-FEM) coupling, and the TC4 titanium alloy was used as the research object to carry out the shot peening strengthening test to verify the accuracy of the coupling model. The Box-Behnken design (BBD) method was used to design a three-factor and three-level shot peening simulation test scheme for the three process parameters of projectile size, shot peening speed and shot peening coverage.The surface residual stress value and surface roughness value were obtained by simulation analysis, and the numerical fitting was carried out by Design-Expert software. Finally, the function models between the shot peening process parameters and the surface residual stress or surface roughness were obtained, the interaction between the three factors of projectile size,shot peening speed and shot peening coverage was analyzed by the response surface method, and the influence law of shot peening strengthening effect was analyzed.The results show that the error between the results of the response surface prediction model and the simulation calculation results is less than 5%, the established response surface prediction model has high approximate accuracy and reliability,and the effective prediction of shot peening effect can be achieved by using this model.

Shot peening  /  Response surface  /  DEM-FEM coupling  /  Box-Behnken design
Hongwei ZHANG, Xichao YAN, Shi GAO, Tao CHEN. Construction of shot peening enhanced response surface model based on DEM-FEM coupling and the influence analysis of process parameter[J]. Journal of Mechanical Strength, 2025 , 47 (3) : 67 -74 . DOI: 10.16579/j.issn.1001.9669.2025.03.008
Year 2025 volume 47 Issue 3
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Article Info
doi: 10.16579/j.issn.1001.9669.2025.03.008
  • Receive Date:2023-06-26
  • Online Date:2026-03-17
  • Published:2025-03-15
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History
  • Received:2023-06-26
  • Revised:2023-09-02
Affiliations
    1.School of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617, China
    2.School of Intelligent Manufacturing and Control Engineering, Qilu Institute of Technology, Jinan 250200, China

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ZHANG Hongwei, E-mail:
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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