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Calibration of convective heat flux using a dual⁃plate transient method
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Jianhua ZHENG, Jian ZHAO1, Xiaolu WANG, Lintao HU, Xiangxue KONG, Yijun ZHAO
Metrology & Measurement Technology | 2025, 45(6) : 141 - 152
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Metrology & Measurement Technology | 2025, 45(6): 141-152
Metrology,Measurement and Calibration
Calibration of convective heat flux using a dual⁃plate transient method
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Jianhua ZHENG, Jian ZHAO1, Xiaolu WANG, Lintao HU, Xiangxue KONG, Yijun ZHAO
Affiliations
  • AVIC Changcheng Institute of Metrology Measurement, Beijing100095, China
Published: 2025-12-28 doi: 10.11823/j.issn.1674-5795.2025.06.12
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Accurate heat flux measurement is essential for developing hypersonic vehicles and their thermal protection systems. The intense aerodynamic heating generated during high⁃speed flight of aerospace vehicles is primarily dominated by convective heat transfer. However, existing heat flux gauges struggle to accurately measure surface thermal loads under extreme high-temperature and high⁃speed conditions, resulting in low measurement accuracy and significantly constraining the performance evaluation of thermal protection systems and material development. To address the lack of reliable calibration methods for heat flux sensors under high⁃temperature and high⁃speed conditions, this study introduces a dual⁃plate transient calibration method. This method adopts a highly accurate thin⁃film platinum resistance sensor as a reference, installs a Gardon gauge to be calibrated with the sensor together on a displacement ejection mechanism, and simulates the high⁃speed flight scenario of the aircraft in the wind tunnel to achieve the calibration to the Gardon heat flux gauge under airflow conditions. Calibration experiments were conducted at a flight Mach number of 0.3 and temperatures from 100 °C to 300 °C for the developed convective heat flux measurement device. The results demonstrate that the relative expanded uncertainty is 4.2% (k = 2), and this method can effectively obtain the convective heat flux sensitivity coefficient of the Gardon heat flux meter. The dual plate transient calibration method proposed in this paper provides new ideas and approaches for high⁃temperature and high⁃speed convective heat flux calibration, significantly improving the reliability of convective heat flux measurement data and providing strong technical support for the development of hypersonic aircraft and accurate measurement of thermal loads in thermal protection systems.

convective heat flux measurement  /  thermal protection  /  heat flow calibration  /  Gordon heat flux meter  /  double⁃plate structure  /  wind tunnel test  /  transient heat flux  /  thin⁃film sensor
Jianhua ZHENG, Jian ZHAO, Xiaolu WANG, Lintao HU, Xiangxue KONG, Yijun ZHAO. Calibration of convective heat flux using a dual⁃plate transient method[J]. Metrology & Measurement Technology, 2025 , 45 (6) : 141 -152 . DOI: 10.11823/j.issn.1674-5795.2025.06.12
Year 2025 volume 45 Issue 6
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doi: 10.11823/j.issn.1674-5795.2025.06.12
  • Receive Date:2025-11-20
  • Online Date:2026-04-09
  • Published:2025-12-28
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  • Received:2025-11-20
  • Revised:2025-12-03
Affiliations
    AVIC Changcheng Institute of Metrology Measurement, Beijing100095, China
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https://castjournals.cast.org.cn/joweb/jcjs/EN/10.11823/j.issn.1674-5795.2025.06.12
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
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种数
Number of
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占总种数比例
Percentage of total
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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